voltage issue causing misfire

Discussion in '308/328' started by sltillim, Jan 13, 2014.

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  1. sltillim

    sltillim Formula 3
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    Nov 22, 2009
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    So I am getting everything sorted on my car was off the road for a nearly two decades. I had everything gone through in a beyond a major service by a Ferrari professionals - oh, Bambina is a 1975 GT4 with twin distributors and most parts stock. Assume the following:

    Distributors were rebuilt and calibrated/tuned/matched on a distributor machine
    Birdman Fuse blocks
    DCNF's rebuilt by a guy who knows what he is doing.
    Original points ignition - I would love to change this someday - but not right now.
    New battery this summer
    I believe the alternator was rebuilt but I have to check my records

    I want to fix this myself so it means I have to learn car electrical. I did get a Paul's diagram, blew it up and laminated it when I first started 4 years ago but then handed the car off to get most of the work done. I do not know much about electrical systems. I have a basic digital multimeter. I do not know completely how to use it but I am coming along the more I do.

    A while back, I posted about an engine flutter I am experiencing and not knowing if I have a carburetor or distributor issue. I have done a lot of reading and learning on here and other forums. I have been watching general automotive YouTube videos and realized it is probably a misfire due to an low voltage issue. I did a Google search to see if a misfire can be caused by low voltage and the results seemed to confirm my suspicions.


    Symptoms:
    I am very regularly charging my car due to power loss. I found that I could only really drive it for short runs, as the battery / charge would die. When it was driving I was getting a power flutter if there was any significant acceleration especially around 4K RPM - then it gets worse the more I drive it. I did realize I had the battery cable loose and it was discharging very quickly. I got stuck on the side of the road. Twice I required tows home - it sucked.

    After realizing I had the loose cable and I tightened it. Though I was able to get more battery life, the power problem still persisted. Thus began a series of charges and short drives to better understand the issue and pattern. So this is typically what happens:

    My testing:
    I charge the battery overnight. I see that when I go to disconnect the battery it is getting 13.2-13.4 volts. If I let the car sit before I drive there is a parasitic drain that will drop the battery to 12.9 - 12.7 within a few hours. When I start the car volts drop to 12.3 (I know this is not good!). I have performed load tests with the radio and lights (gulp) it drops to 11.9.

    I let it warm up for a few minutes. I go for a 20-40 minute drive. The car is good for the first 10 minutes, then the flutter kicks in. I think I am having a misfire and losing one bank because of the power loss that goes along with it. Then I keep the revs down to reduce / eliminate the misfire and get the car home safely in my garage. I stop the car and test and the batter is anywhere from 12.1 to 12.3. That will drop more with time as the car sits.

    So I possibly have a parasitic draw and I have a bad charging system or perhaps too much resistance somewhere.

    Can anybody suggest a next step or proper procedure as to what to test or look at next? Is there a standard order of operations when testing electrical?

    It seems like I need to get a new alternator – I just want to test everything before I start throwing money at parts (this is me maturing).

    Thank you!
    Spencer
     
  2. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    If this is what the voltage between the battery terminals measures with the engine running at ~2K RPM (and the alternator belt isn't broken ;)) = you have good justification to remove the alternator assembly and get it tested IMO.
     
  3. vaccarella

    vaccarella Formula 3

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    +1 I had sudden alternator issues on my d/d recently. It threw up all manner of weird and wonderful electrical issues. A near flat battery has a death rattle which deceives. Start with a known good alternator.
     
  4. Steve King

    Steve King F1 Rookie

    Feb 15, 2001
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    When you start it and run it at around 1200rpm what is the battery voltage. It should be around 13.2 to 13.8 and steady. If not then you are not charging and the regulator in the alternator is not functioning correctly and needs to be replaced. If doing that then rebuild the alternator. Also remove the battery and get it load tested to see what condition it is in. If good then recharge and if not replace. Next step would be to go fuse by fuse to see if and where you have a short . Try these steps first and you may find the miss is gone.
     
  5. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    A fully charged 12v wet cell battery is around 12.6 volts. Just after the car has been running, the voltage will show into the 13s if the charging system is functioning properly. But the battery will naturally drop to around 12.6 or thereabouts in a few hours. That is normal for a wet cell car batt. So what your battery is doing after charging is normal and correct.

    Your multimeter may have an amp setting. If so, select the 10A setting and ensure you move the positive multimeter cable to the correct fitting - usually the AMP setting requires moving one of the multimeter wires to a different fitting on the meter. Disconnect the Pos (+) battery cable from the battery. Connect one meter lead to the batt + terminal and the other to the cable that you disconnected from the battery. Any power drain will show on the meter. The only thing that should be draining power with the ignition off is the clock. I do not know specifically how much current it uses but it should be extremely low - a few mil amps I would think. In any case, the battery will run the clock for at least a month! Pull the clock fuse and see what the meter reading does. It SHOULD go to zero. If it doesn't, then something is draining power.

    Is there an aftermarket alarm installed? They are notorious for such battery-draining behavior and personally, I would never have one on a car and would remove it if there is one there.

    Also a modern radio will drain power when off but again, it should be very little. You can find the specific offending circuit, if there is a problem, by pulling fuses in turn and watching the meter.
     
  6. BigTex

    BigTex Seven Time F1 World Champ
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    The clock is the only constant drain in your car, not much draw there.

    The alternator charges thru a single wire that connects to the starter solenoid, then backfeeds the starter cable itself back to the battery. It sounds like this wire COULD be broken, or...:D :D :D...your alternator (specifically the internal voltage regulator) is going out.

    You may need to jack your engine a little bit,, to get it out past the frame, if your engine mounts are worn.
     
  7. sltillim

    sltillim Formula 3
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  8. Sledge4.2

    Sledge4.2 F1 Rookie

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    #8 Sledge4.2, Jan 13, 2014
    Last edited by a moderator: Sep 7, 2017
  9. mike996

    mike996 F1 Veteran

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    Just be sure not to throw parts at the fix. Troubleshoot and find the problem first, then fix it. IF it's a charging problem, there's a far better chance it's a connection/wiring issue rather than a defective alternator.
     
  10. vaccarella

    vaccarella Formula 3

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    Rebuild if you have the time. These things are simple and have replaceable parts within them.
     
  11. sltillim

    sltillim Formula 3
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  12. sltillim

    sltillim Formula 3
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    I did get my rebuilt alternator installed this past weekend and took it out for a drive. Oh what a difference! Done but I assume there is a little more vetting that has to be done on completely fixing my issue. I got it in and hooked up ok. Started the car and tested voltage and had to rebleed the coolant. previously mentioned I cut the tube from the aluminum pipe to the top of the block (replaced with Gates Green Stripe 1" 5/8).

    I bought a rebuilt bosch unit that is 12v 65amp. The housing was different so I removed the necessary guts and put it in my original housing.

    The car idled great and I observed it for a while. It idles at 12.5-12.7 volts. I thought it would be higher than this but at least it was not in the 11's like before. I took the car for a drive and this was really the first time I have been able to take it higher in the rev range (after warmed) with out getting my misfire, or as i called it an engine flutter as I started. It felt great. I gave it a little italian tune up. A guy in a new M3 tried to race me but I wasn't givning in to his games (i know how it would end). I really had a great time! Shift bushings next and already ordered from Verell so I can actually not have to think and shift into the proper gear.. I think a little more tuning might be in order as it was previously tuned with poor voltage (timing and perhaps some carb tuning need) though I know it is an old car and I am learning I can't just drop my foot like on my subaru and expect everything to respond like so. Some flat spots in acceleration and choking on my heavy foot.

    So problem fixed, right? Kind of. As I was driving it got to be dusk and I turned on the lights. I started to experience the misfire again. AHHH I didn't load test it with lights and radio on. I do so when I get home after being gentle. I base it again and still getting 12.5-7v. I turn on the lights and it drops to 12.1ish. Radio added and it there is a couple tenths change for the worse.

    So what next? Perhaps there is an old ground that needs refreshing or poor resistance in the cables that I presume are original. I have my Paul's electrical charts. Any other standard culprits here that I should be looking for?


    BTW... I love working on this car. It is so rewarding, even if it takes longer. I have a plan for the car and would like to follow Ferraripilot's journey which reminds me of a more refined part Magnus Walker Urban Outlaw approach, part Black Beauty and part Singer with thoughts of producing some carbon fiber body panels to reduce significant weight. I am long term on the car and will drive it as long as the world lets me. #NeverSelling - I know, I'm lame... I like this guys vision and attitude: The Story Behind The Perfect Porsche Garage?s Porsche Sorry for all the Pcar referrals - we are just not as well known for properly modding our cars, yet.....
     
  13. yelcab

    yelcab F1 World Champ
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    If you are getting misfires and your battery is 12v, start looking at ground wires and other conditions of the ignitions circuits.
     
  14. pad

    pad Formula 3

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    Clean all your ground connections, including the braided line between the engine and the chassis (rear right). Also the battery ground to chassis behind left front headlight. If there is a quick connect on that ground circuit, repair/replace it as well. I have found 9 out of 10 electrical issues with older cars (especially the 308s) are ground related. Good hunting.
     
  15. Crowndog

    Crowndog F1 Veteran

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    #15 Crowndog, Apr 16, 2014
    Last edited: Apr 16, 2014
    Do you have a battery/alt warning light and if you do is the bulb intact?
    I ask because you didn't mention a warning light which I would have thought would be lit due to failure of charge. As Verrill pointed out:

    "The field coil has to have a minimum amount of currentflow generating a magnetic field before the alternator will begin charging. The bulb supplies that minimum current. IIRC, the alternator will not even begin chargeing at ANY speed with the bulb burned out."
     
  16. sltillim

    sltillim Formula 3
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    I do and it is faintly on. It seemed to get brighter with the lights on, dims when they are off. Before the alt rebuild it would start off dim and get brighter in about 15 minutes into my drive.

    I will start ground hunting.

    Thank you all!!!!!
     
  17. tvine

    tvine Formula Junior

    Jul 19, 2006
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    Just a couple of thoughts:

    On my '79 308 I had a short to ground that I could not find. I hooked up a meter between the battery and ground and it showed current draw. I removed each fuse to identify the offending circuit and ended up with every fuse on the floor of the car, and I still had a current draw. I looked at the wiring diagram and looked for everything that was not fused; this is not much, pretty much the starter and the ignition. After many attempts to find the problem I tried wiggling the key and the current draw went away. It turned out to be an internal short in the ignition switch. Hardest electrical problem I have ever had to solve.

    Another more similar issue to your situation that I had on my GTX, I installed a factory in dash tach. Under hard acceleration the engine would break up. It would run fine at light load. When I disconnected the tach the problem went away. The thought here is that you may have a component that is placing a load on the ignition circuit. You could try disconnecting items like the tach to see if it helps.

    Good luck and don't give up.
     
  18. Crowndog

    Crowndog F1 Veteran

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    Good, rules that out anyway. I might start by pulling the clock and radio fuses then connecting a 12v bulb in series with the battery looking to see if there is a short first causing the low voltages. Then if the bulb glows start pulling fuses until it goes out. That may isolate the circuit that has the short.


    Sent from my iPhone using Tapatalk
     
  19. Crowndog

    Crowndog F1 Veteran

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    Sorry to be repetitious I guess I am a slow typer. Oh and in reading the above excellent post I recall on a Jag I had a noise suppression capacitor on the coil or distributor that was shorted causing similar issues. Only found that one by luck when my hand rested on it and it was HOT. That was back in 1973 so memory may not be 100% lol.
     
  20. sltillim

    sltillim Formula 3
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    Thank you! This could be a culprit as there is an issue. Right now Off, Ignition On and Start work. The Accessory Only setting is not working - could be something to take a closer look at.

    I have an oil leak that I believe is coming off the rear bank - likely the head gasket and this braided wire is covered in oil - probably not safe and this could be degrading the continuity. I know I have to really clean the block, degrease and spray down to determine where this is coming from. if it is the head gasket then I know I have to pull the belts and a whole lot more. I was thinking about keeping my eyes on the oil level and living out this summer with the leak and obviously no crazy hard driving. I know many here would likely disagree. I am hoping this does not lead to an engine out service.

    I will check all the main chassis connections then go for this as an order of operations.
     
  21. Crowndog

    Crowndog F1 Veteran

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    Good luck. Plenty of good suggestions here.


    Sent from my iPhone using Tapatalk
     
  22. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Sounds like you have a charging system problem that needs to be fixed no matter what.

    It is rare though that with conventional ignition with points that a voltage issue causes a running issue. If you have a CD box that is a different story. Those were notorious for that.

    The single alternator BB's at idle would miss in time with the turn blinkers at a stop light. The BBi had twin alternators for good reason.
     
  23. andyww

    andyww F1 Rookie

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    #23 andyww, Apr 16, 2014
    Last edited: Apr 16, 2014
    The low charge voltage and the light being lit indicate this is a charging issue not a current draw issue. So the suspects are:

    Alternator (again) or did something go awry when swapping the casing? Note the casing forms a ground path for the internal voltage regulator so there are electrical connections internally to the casing.

    Wiring to/from the warning light itself or incorrect bulb can cause too-low field current in the alternator.

    Belt slipping (although this is usually audible).

    If the starter cranks over at normally when starting you can rule out engine ground strap and battery ground as being a problem.

    Also check the thick cable from alternator to starter for security at both ends and no cutting-through of the insulation by the alternator casing or other metal object.
     
  24. sltillim

    sltillim Formula 3
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    Did some work on the car this weekend. I went under to check and clean all the grounds. Between all my last posts I went on a warpath of watching YouTube vids on different tests and got so caught up in creating a document for myself that I wasn't fixing the car. So I am building a "beginner's guide to 308 electronics" that people with no skills can use to get themselves going. I will post it and let the pro's rip it to shreds!

    Jacked the car back up and put it on stands. First I did the engine to chassis ground strap. It was covered in oil so I removed degreased and cleaned it up. I put a brass brush on my dremel and cleaned off both ends, front and back. I also degreased and took the dremel to the mounting points and, sure enough they were filthy. There also seemed to be paint on the chassis. Then I went up to the starter and did that connection - turns out it though the nut was fastened down tight, there was play in the wires. There was not really any grease here but I did take the brush to all these contacts too and got everything back on and tight. While I was down there I changed the shift bushing with one of Verell's delrin pieces. Boy, the rubber in bushing that came out was pretty much gone as the inner and outer parts pulled apart by hand!

    I check the voltage before heading to sleep and it was steady at 12.5 - a little low but pretty much where it should be.

    I woke up and lowered the car off the stands to go for a drive. Much to my surprise as I started her up voltage went up to 12.8 - progress? Maybe... Lets go for a drive. I knew right away the acceleration felt stronger. I was just wondering if it was a matter of time. I went on a 10 minute run and it wasn't fading a bit. Time to refuel and go a for a longer drive up to highway 9 and Skyline in the south bay and see what she was made of. Much to my surprise it is holding. the drive going up the hill was great. I was hanging with Ducati most of the way and found a little flat spot in the acceleration higher up in the revs. Oh and the shifting was so spot on. I no longer had to worry about downshifting from 4th to 5th that was coming on in 3rd, or 2nd to 3rd in 1st (if that makes sense). It was the best drive yet. Its all coming together! So I think the worst is behind me and figure when I get home I will see some higher voltage.... but no. I pull in my driveway and the fans kick on after putting her through her paces. Voltage was reading 11.9?!? Still the misfire issue seems to be gone, so that's good! Now to trace the fuses, check the ignition and the generator light wiring as suggested by all here. The light is very bright as I prime the car before starting, dims as I start it and holds a dim throughout. As I turn off the car after my drive I put it back in the "on" position with out starting the car and the light is very bright again. Is it supposed to be bright the whole time or does it normally fluctuate for everybody like this. I don't know if that points to any indication of that being the culprit.

    Some good news and a great drive, finally. The misfire is solved but I still need to do some hunting to improve the voltage when running. No parasitic drop still. Headed to the airport but I can't wait to come home in a couple days and go for an enjoyable drive overlooking the bay and the Pacific at the same time for sunset.

    More to come - Thank you for all your help and I will post my guide in a few for some help and accuracy.
     
  25. sltillim

    sltillim Formula 3
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    Fixed!!!!!! Cable from the alternator to the starter. The cable end had slid into the sheath (umbilical chord). I thought the connector on the small was the connection to the starter. Drove it - it is twice as powerful as before. Getting 14.5 volts at idle! It sounds and drives better than ever! It pulls without bogging down and the battery doesn't die. 10756 - BMBINA is OFFICIALLY back on the road after 20 years!!!!!
     

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