All, I am doing a major and my valve covers did not leak one drop in 10 years! I used 3 bond very lightly on both sides. However, I spent the better part of a day and 20 wooden wedges to get just the rear bank cover off, and had to do a fair amount of violence. Now I expect at least 2-3 days of scraping and cleanup. I am considering all options, but I want to hear some success stories. My friend Rick M. told me he uses Ford gray gasket material on both sides, hangs it and lets it dry, then uses it with no leaks! has anyone else tried this, and could I try this with 3 bond??? Is there any gasket sealant that does not harden and will come off easily and not leak?? I want to hear other suggestions, plus ways to separate the covers from the heads when stuck and ways to clean the old material off. I wish Dave's gasket covers were in production! Why cant the gasket be made out of silicone sealant or something that would compress and not leak? Were the cars originally assembled with sealant or were the gaskets mounted dry? What exactly makes a Rainbow? Thanks in advance for all suggestions! Rob
this is what you are looking for.... http://www.permatex.com/documents/tds/Automotive/85249.pdf no silicon worms to block your oil pickup comes back apart without issue seals very well if the surface is 'ok' and not warped don't over-torque - allow solvent to dry before assembly I still use a very small dab of silicone at the gasket junctions Rgds, Vince
Gaskets which contained asbestos! Thats why they sealed so well, and, thats why they have not been available, for decades!
Go to the nearest Honda motorcycle dealer and get you some HondaBond HT. This stuff fills gaps quite well yet disassembles easy and clean up is not a problem just use some ScotchBrite and a little contact cleaner.
Vince, I am intrigued by the Hylomar, can you give me a better description on how you applied it, what is it like etc.? I read the PDF and am curious does it stay gooey and not dry. How hard is it to remove the cover. When you used the sealant at the junctions did the two mix well? Thanks Rob
I use Hylomar on race car transmissions all the time because it seals well even without gaskets and cleans easily with MEK or Acetone. You wouldn't believe how bad the sealing surfaces can get in a 50 year old Hewland that has been taken apart probably close to 2 or 3 hundred times to change gears and Hylomar still seals it. Never used it on anything else though, but it should be good. I wouldn't mix it with silicone though as it requires a clean dry surface. I apply it to both surfaces, let dry for a half hour or so, then assemble. I only buy it in the brush top can, and thin with acetone as it will thicken in the can over time.
Rob: I just finished mine using Hondabond. My FAA A&P son helped and really likes the stuff. We finger-applied a very thin coating on the gasket and the surface plus a little dab at the camshaft seals. Just follow the directions on the tube. An important thing to remember is that the thickness of the valve cover gasket determines the clamping force on the camshaft seals. Too thick a gasket and the seals will be loose - a potential source of leaks.
my gaskets had a bead of silicon on them from the factory. they were applied 'dry' so as to not interfere with the paper and silicon bead. see my old pics here: http://www.ferrarichat.com/forum/showthread.php?t=205755&highlight=gasket the hylomar was used around the bolt holes (areas without the silicon bead) for a bit of additional help in areas which tend to be distorted (studs pulling up the surface of the head etc due to excessive torque) . i tried very hard not to mix the silicon and hylomar.... likely a bad thing... the blue colored hylomar was used on the 'outside' side of the o-rings with a small dab of black silicon at the corners it looks like, and goes on like a gel toothpaste. after the solvent evaporates it is ready to assemble. on dissassembly it leaves a tacky, fiberous 'almost dry' goo. it pulls apart like a good wheel bearing grease, but with short fiberous, almost hair-like strings and tackier.... buy a tube and play with it a bit.... it is hard to describe. i can't speak of a cover left on for years - - but i did pull a cover after a week without a problem (the engine had not been fired). hondabond also has a wide acceptance on Fchat. likely good stuff as well. i avoid silicon because of the worms. don't want to lose a cam bearing or block an oil pickup. i am unaware of how to use it without getting worms. every engine I've ever pulled apart that has used silicon included worms. if hylomar gets into the system, it will pump and get broken down before it does damage (in reasonable quantities). i suspect 90% of a leak free seal is in the care of assembly... either product ought to work. i have read on fchat that fcar assembles these engines dry (but cannot personally verify). good luck, Vince
Hylomar is good for race cars and waterpumps and other things that need to come apart more frequently. I stopped using it on cam covers years ago because it will eventually leak. HondaBond HT is very good. Permatex Ultra Grey seems similar to HondaBond HT. Loctite 518 Anaerobic is very good with or without a gasket and does not harden outside the joined surfaces. This eliminates the likelihood of sealant blocking an important oil passage. The most important part is surface preparation. Oil and old sealant (especially silicone) are the enemies of a good seal.
I am still debating this in my mind. I have some honda bond and hylomar racing but was just curious has anyone put on their valve gaskets dry. I am still reeling from the amount of work it took to remove and clean the surfaces which are in good shape.
I've done three valve cover jobs in my 250 dry. Only one has leaked, and it leaked like a sieve, but the gasket was grey and very thin and hard, as opposed to green, thick and soft.
Hylomar.... Used it in a Norton 850 Commando Roadster I had... work wonders. Been using it ever since. Even with the naturally porous castings, never leaked a drop. JD
Can't comment on the gaskets or sealers, but A sharp exacto held sideways at 95% of the edge angle of the blade will cut the gasket without maring the alu.
I just replaced my cam seal and o-ring on my QV, replaced the dizzy end housing gasket, end cap gasket, and valve cover gasket with thin film of HondaBond on both side, dry soft and NOT on drop of leak.
My vote goes to Hylomar. I've used it on many cars on all kinds of gaskets, including on my 308 for the valve gaskets, oil and tranny sumps. It is great stuff, no problem with leaks, IMH experience. I have not tried HondaBond, but that sounds great too. Next project, I might give it a try.
I have not used the Hondabond, however I use another permatex product called "right stuff". It virtually eliminated fluid leak come backs in my shop. I used it on my Mondial t during its last engine out service
I know that the honda bonda and 1211 3 bond etc. work well Im just looking for something easier to remove. I did not have one oil leak in 10 years but the agony of what I have gone through was hell/ leaning over the car on stands with a razor blade in one hand a vacuum in the other then using a scotchbrite pad soaked in alcohol with a vacuum in the other. I could not even imagine doing this on a regular 308 front bank!!! Thanks for all the suggestions. I like the idea of the lubriplate on the head as that is where the problem is (for me), also I like the idea of the cover and gasket coming off together, any more think hylomar on top and the slight amount of grease rubbed on the head will work. I think I will try the hondabond on the water pump as that came off pretty easy along with the housing!!! For those that have used the hylomar on both sides does it come off easy even after a extended period or does it glue itself to the head?? Im am getting very very close!! I used a spring loaded center punch to put a small line of indents in the valve cover cam seal areas. I had to do this last time as my front bank would squeeze out when I torqued the cover down a real pain again with the 3 bond. I had to buy another set of gaskets and clean it off etc. My bro in law who is a longtime drag racer told me to do it and it worked great. The smallest amount of indentation holds the top of the seal like a claw and keeps it in place. I will take some pics. I dont think I would do it on the bottom but I put those in dry and had no leaks there either. Thanks again to all who have responded! Rob Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login
I used Hylomar on the transmission case on my 328. It worked like a charm! It took a few trys to apply it correctly. Both surfaces need to be completely clean and oil free. I applied a small bead to both surfaces and then spread it out to cover the entire surface, like using rubber cement. I let the product sit for about 15 minutes, put the conver back and not a drop after many warm-up cool down cycles.
I guess I just have a whole different view of this than most. Yes, I hate the problems associated with removing glued down valve covers and cleaning up the residual mess. But the thing I hate even more is an oil dripping motor. Doesn't matter how hard I have to work to get parts separated, I always do (patient that way). No matter what mess is left, I always clean it up (anal that way). But having a motor leak is much more agonizing than either of these two jobs. When I reassemble I have two choices, Dow 730 or Ford Diesel Oil Pan Silicone I think its Ford part number F5TZ-19G204-AB. Only comes in a short caulking gun tube. Whichever I use I just put a dab between my thumb and forefinger and do a light smear on the gasket then let it air dry just a bit then cinch it down. Pain to take apart... sometimes. Mess to clean up... usually. Leak... F**K NO!! Rick