Thermo-time switch related problems | FerrariChat

Thermo-time switch related problems

Discussion in '308/328' started by Davvinci, Jan 12, 2010.

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  1. Davvinci

    Davvinci Karting

    Dec 11, 2009
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    DavidoSpeedo
    After reading the related threads, could the flooding from the thermo-time switch being bad cause a "rich" mixture condition that would cause the Lambda circuit to not compensate for? I have failed my California smog test and have been warned off about trying to adjust the mixture myself.
     
  2. eurogt4

    eurogt4 Karting

    Apr 15, 2006
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    The thermotime switch allows the cold start injector to spray fuel into the intake manifold only when it cool enough to be needed, and only when the starter motor is activated. Even if the thermotime switch malfunctioned by always allowing injector spray, the cold start injector could only get 12 volts when the starter is operating, so during normal running, it is never working.
     
  3. Paul_308

    Paul_308 Formula 3

    Mar 12, 2004
    2,345
    That's true of CIS systems but not Lambdas. There is a 'protection' diode in the ECU which spans the starter circuit and the thermo-time/cold start injector circuit. If it went bad, it could also be a part of the problem. I'd suggest disconnecting the cold start injector, remove it, the reconnect it. Then run the car and see if the injector continues to spray fuel with engine is hot or for too long a time.

    Some precautions must be taken to avoid an engine fire as fuel spraying on headers doesn't bode well. So, provide a can for the injector to spray into and have someone else start your car while you monitor the injector.

    IIRC the thermo-time switch should open in 15 seconds, there-by cutting off cold start injection for that period and only when engine is cold.

    _________________________
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  4. Davvinci

    Davvinci Karting

    Dec 11, 2009
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    I think the suggestion to disconnect the cold start was right because it fires up immediately now but didn't know if the diagnosis works in my mind because I don't know the system that well yet.Is it the consensus the Lambda circuit wouldn't necessarily be able to compensate for the overly rich mixture? I'm sure it's not made to do that. Thermo switch is still two days out and I haven't checked fuel pump pressure bleed down yet. Probably a few other things it could be but I got to start somewhere. Would the thermo-time switch put out a different voltage I could check at the switch without shorting out the signal, possibly with a multimeter? Or anything else I could check to further narrow the problem?
     
  5. maestro8

    maestro8 Formula 3
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    Dec 2, 2009
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    What have you heard? The mechanic that did the PPI on my Mondial 3.2 actually recommended I adjust the mixture myself to pass CA smog. He did warn me that the mixture screw is very sensitive and I need to be careful to reset it exactly after the test...
     
  6. eulk328

    eulk328 F1 Rookie

    Feb 18, 2005
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    My 328 (Euro with no Lambda) came with the cold start injector disconnected (electrically) from the last owner. I connected it which made starting more difficult. Disconnected again and have had it like that for years. Incidentally, both the cold start injector AND thermo-time switch checked out good/are good. Injector had a nice spray pattern and did not leak/drip. Thermo switch opened/closed at the right temp. and for the correct amount of time. Odd that is starts better without those things. Must be something else going on.


     
  7. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #7 Steve Magnusson, Jan 13, 2010
    Last edited: Jan 13, 2010
    In your other thread you identified the car as a 1980 308i -- if so, it doesn't have a Lambda system (regardless of version), and you actually could make a difference in the warm running A/F ratio by tweaking the mixture screw.

    An easy thing to do IMO would be to unplug the cold start injector and measure the voltage between the two terminals (or hook a 12V test light between them) during starter motor cranking:

    when cold = the voltage should go +12V for the first~few seconds of starter motor cranking.

    when warm = should stay 0V. If it did go +12V during a warm restart, that would confirm that something is wrongly causing the cold start injector to fire during that condition (and I'd suspect the cold start thermoswitch before the thermo-time switch if yours is a US version 1980 308i and this is the case -- i.e., even if your thermo-time switch is bad, the cold start thermoswitch should prevent the cold start injector from firing during warm cranking).
     
  8. Davvinci

    Davvinci Karting

    Dec 11, 2009
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    DavidoSpeedo
    I haven't done this yet. I had a few other things I was going to try first. Now don't laugh (or do), one local friend told me to put the octane booster in the tank, do a few hot laps and then take it in and it will test better. Sounded good so I will be doing this. Just rained here today so not taking my baby out. Californians, wet weather and driving don't seem to mix. Then throw a Ferrari in front of them and we are really in the weeds. So I haven't yet. After reading Steve Magnussons thread on the metering, I want to be sure I can get it back to at least this stage of operation. Will keep you updated on how it develops.
     
  9. Davvinci

    Davvinci Karting

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    I'm going out to put it in the garage and try this right now. Anything else you think of, I'll be back in a 1/2 hour. BTW, I have left my cold start off too, and it starts beautifully; cold or warm.
     
  10. Davvinci

    Davvinci Karting

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    DavidoSpeedo
    I wonder if it wouldtest better with the cold start just left off? He would probably fail it for not having the wire connected but.....hmmmm.
     
  11. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Please confirm year, model, AND version (the electrics for the cold start injector operation are a little different for US and euro versions).
     
  12. Davvinci

    Davvinci Karting

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    1980 308 GTBi with twin catalytic converters.
    Bought in California. Totally stock to date. Is this enough info or ...70,000 mi, dual distributor, been parked for three years. Don't know if they have an engine arrangement number on the car.
     
  13. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #13 Steve Magnusson, Jan 13, 2010
    Last edited by a moderator: Sep 7, 2017
    Yes, almost certainly a US version. To absolutely confirm, check the engine family number shown on top of the block at cyl #1 as shown in this jpeg -- a US version 1980 308i would be F106B040:
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  14. Davvinci

    Davvinci Karting

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    That's the number. Harder to see than in the drawing. Number is also on the emissions sticker on the left side of the engine compartment. Along with the diagram of the extra equipment and connections.
     
  15. Davvinci

    Davvinci Karting

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    The circuit isn't hot either way. I tried it just turning on the key (no start), then tried while the car ran in warm up mode, then checked it after the car kicked off the warm-up mode. Got nothing at any point. I am imagining that verifies that the thermo-time switch is bad. The engine still raises the rpm but not to specification. It is only running about 1800 revs steady and SMELLS rich. Wondering if there was some compensation done before I had it. Hasn't had to smog for the last three years. Was in storage. Maybe that cold start switch isn't shutting off and I should pull that. Have to look and see what it's using to seal.
     
  16. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    It's good that you get no voltage to the cold start injector when the engine is running, or not running, with the Key in Pos II (cold or hot), as this should never happen. However, the tests you need to run are:

    cold AND the starter motor is cranking (Key in Pos III) = +12V to the cold start injector for a few seconds

    hot AND the starter motor is cranking (Key in Pos III) = no voltage to the cold start injector

    If you pass these tests, and your car still starts better cold with the cold start injector unplugged, this indicates that either the cold control pressure from the WUR is too low (adding too much richness), or the mixture tweak is way rich.

    If you fail these tests, then you would go after the thermo-time switch system.
     
  17. Davvinci

    Davvinci Karting

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    The thermo-time switch is on the way. It failed. No signal at any point.
    But I'm beginning to believe my problems are running a little deeper than that. The car smells very rich at the pipe. I think I have to pull one of the injectors and do the suggestion to see if the cold start is leaking. This thing is bleeding from somewhere. Maybe they adjusted the A/F ratio incorrectly for some weird reason. After reading the threads here, I wouldn't know why someone would touch it without having diagnostic equipment but I'm going to start with the things I can do (which is actually quite a bit, I think).
    A friend of mine always says, start with the simplest solution first. Any other ideas would be appreciated.
     
  18. eulk328

    eulk328 F1 Rookie

    Feb 18, 2005
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    So pull the cold start injector and see if it's leaking


     
  19. Davvinci

    Davvinci Karting

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    #19 Davvinci, Jan 15, 2010
    Last edited by a moderator: Sep 7, 2017
    I think Enzo would be so disappointed at your impatience but I know how you feel. Real life imposes again.
    Ok, no leakage at the cold start. Re-checked signal to make sure it still wasn't working. It wasn't. Going back to the PDF to research a little more.
    On the pic, would you think that was from backfiring or just residual from the gas? Looks like gas residue but other opinions invited.
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  20. Davvinci

    Davvinci Karting

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    Wasn't making any sense that if the cold-start injector was not getting signal, it would flood and get better when unplugged. So I removed the cold-start injector this time while connected/engine cold and had my wife start it. Beautiful spray pattern; worked great. Didn't start well without throttle. Couldn't wait 15 seconds. Gas is enriched a bunch with this injector. Disconnected; warmed-up; then reconnected. Every start got a good squirt even when warm but did not leak at all after initial restart squirt. Re-installed with new O-ring and re-sealed gasket. Did not start well with cold-start hooked up without throttle but works well when warm with cold-start disconnected. Is the initial squirt supposed to be there even after the engine is warm? Seems heavy enough to cause a hard start condition.
     
  21. eurogt4

    eurogt4 Karting

    Apr 15, 2006
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    I don't think the initial squirt is supposed to be there when the engine is warm. I thought the thermo-time switch controled that.
     
  22. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #22 Steve Magnusson, Jan 17, 2010
    Last edited by a moderator: Sep 7, 2017
    No -- on your model, there is a cold start thermoswitch (item 106 in this piece of the schematic from your OM) that should be "open" when the engine is warm, and prevent the cold start injector 138 from firing during warm restarts (regardless of what the thermo-time switch, item 107, is doing).

    If you can find this cold start thermoswitch, item 106, its logic should be: cold = closed (which enables the cold start injector to fire during cold start-up) and warm = open (to prevent the cold start injector from firing during warm restarts). It will be a 2-wire device, mounted into the cooling system somewhere on the top of the engine with two RV (red/green) wires.

    (Unfortunately, I don't have access to a US version 308i SPC to be more specific about its location on the engine)

    Also, your TTS could still be bad too -- one check you can make is the resistance between the "W" terminal (the one that usually has the RV, red/green, wire attached) and ground (its brass body) should be: cold = 0 ohms; warm = infinite ohms (when both wires are unplugged from it).
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  23. Davvinci

    Davvinci Karting

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    #23 Davvinci, Jan 17, 2010
    Last edited: Jan 17, 2010
    I will check it in the morning and let you know what's up. It looks very close to the cold start switch on the diagram and this would make sense because of the location of the warm up regulator and fuel distributor. Thanks, Steve and Mike
     
  24. Davvinci

    Davvinci Karting

    Dec 11, 2009
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    Success (sort of).Mixture adjustment with the A/F ratio did get the car to pass, but not without more than a little work. Still, with the cold start sensor working and the engine warm, the car won't start without a little coaxing from the throttle. New thermo-time switch arrived and will install it today when I find where it is.
    Still trying to figure out the relationship between WUR, AAV, cold start, thermo-time switch and affect this could have on the rich mixture. Idle speed adjustment does not seem to have much effect now though the idle is staying at the correct RPM.
    I hate to keep switching out the parts for diagnosis especially with the cost of the WUR. I have checked the ferrari.cdyn.com for fuel pressure testing but it is not very clear with the pics of the connections. I didn't think the systems between 328 and 308 were that different, BUT... any other guides would be appreciated.
     
  25. Davvinci

    Davvinci Karting

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    Found it in the valley of "Noteezee2git2"
     

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