Posted this in the Technical Forum: I was toying with a couple of ideas on the visors. If carefully slit along one edge you can take the frame out and hopefully fine stitch it closed again and I think it wouldn't be noticeable unless you were looking for it. That would leave all but 4" of the heat welded vinyl unmolested. You could also glue it shut and if done properly would be virtually imperceptible. As far as padding, Volara foam comes in several thicknesses and is fairly stiff (it is used under the felt on pool tables). I have also contemplated attaching an aluminum plate to fill in the large frame opening and gluing the thinnest Volara to both sides. Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login