SDL with new hyperflows, new rear o2 sensors, changed oil and reinstalled right temp | Page 11 | FerrariChat

SDL with new hyperflows, new rear o2 sensors, changed oil and reinstalled right temp

Discussion in '348/355' started by drbob101, Apr 6, 2014.

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  1. johnk...

    johnk... F1 World Champ
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    :D, it's not me. It's the Laws of physics. Kickoff's voltage Law and the Law of intermediate metals. See figure 10 of the PDF FBB posted. Next thing you guys will be trying to convince me that Newton's Law, Ohms Law, the Laws of thermodynamics, etc don't apply either.
     
  2. SoCal1

    SoCal1 F1 Veteran
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    You guys reminded me of something at work
    We run high temp kilns with logic controllers. Yes the TC connect directly to the logic controller which is not the same metal. Not a long run by any means a couple inches. We have to do regular maintenance to the connection if we dont it can cause the controller to fart where we have to reprom it or worse replace it. I mean slightest corrosion is killer.

    I think your on to something with connections issues here with these TC failures
     
  3. drbob101

    drbob101 F1 Rookie
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    Out for a rude. Something' is wrong with left Tc. Hung around at .7! When other was as 2.7. After 5 miles it finally went to 2.4. I'm going to replace that Tc. Going to try and rig egt one. It's $60. Have to get the right size but for it.
     
  4. drbob101

    drbob101 F1 Rookie
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    Yes Tim. If you poke around omega site and look at their connector offerings they big a huge deal out if this issue.

    The vesci units use amp auto pins in the Tc end and who knows what on the circuit board.

    I would suggest anyone who wants if cares to know what your ecu is seeing. Get some positaps, install them on your signal lines, run leads off them to your cabin and drive around with your Dvom and see what's going on. Mine were a mess and one side is still odd.
     
  5. drbob101

    drbob101 F1 Rookie
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    50 miles. No sdl and zero codes. All voltages pretty much settled out around 2.80.

    I'm going to clean up the install and leave it in place and keep monitoring the voltage on startup.

    Egt is going to look into seeing if they can tune the board to get .55 or so on startup. I wonder if it's that when it's cold out also
     
  6. johnk...

    johnk... F1 World Champ
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    Since you are not having problems I wonder if the cold 0.55V out matters. In any event, looks like the J-Bob TCU replacement program is a go!
     
  7. drbob101

    drbob101 F1 Rookie
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    I'd like to hear from a tech who knows for sure if the cat temp affects the mixture via the motronics or is all this just to warn of overheating cats? I think it does and if it does that cold voltage level to start may not be ideal

    In thinking about my errant tc on start up earlier. It may have been because I did that connection in my house and on plugging it in the temp,differential between the two pieces may have needed to equilibrate ?? Seems consistent now.

    Connectors and egt probably cost about $75 as is. I need to get the correct amp ends for the tc but I've found them for about $4 each. Long ways from $375 anyway. If we are happy with all this we can talk to egt about terminating the ends, etc. and selling it as a plug and play also. A good find John. It does need some road time before we call it success but it looks good. Pouring compound in the box might be a good idea as well.
     
  8. jimmym

    jimmym Formula 3

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    Keep up the good work guys. Nice problem solving.
     
  9. johnk...

    johnk... F1 World Champ
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    I read through the WSM and the only function of the TCUs mentioned is to monitor exhaust (cat) temperature and to tell the ECU to turn on the SDL and cut the fuel off in case of an over temperature. There is no mention of any other feedback. I would not expect any since at start up the car runs in open loop mode and the coolant temp sensor is telling the ECU about the progress of the warm up cycle. Same thing is said about function for both 2.7 and 5.2 cars.
     
  10. drbob101

    drbob101 F1 Rookie
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    Rifle driver. Are you here??? Are we dealing with anything on these voltage transmitters beyond cat protection? You guys that have been around these things for 20 years must know.
     
  11. drbob101

    drbob101 F1 Rookie
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    #261 drbob101, Jun 9, 2014
    Last edited: Jun 9, 2014
    I had a chat with someone who probably knows this answer. In his opinion there is no fuel trim relationship and it is just a warning system. Although he is also unsure of what all the componentry in the OEM ECU is doing.

    I am going to get a few of these and makes up a little console and keep the positaps in place and run them through the firewall and watch this for awhile.

    0.36 0-33V Voltmeter - Shop Cheap 0.36 0-33V Voltmeter from China 0.36 0-33V Voltmeter Suppliers at RD FACTORY on Aliexpress.com
     
  12. drbob101

    drbob101 F1 Rookie
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    Revisiting this thread...

    The EGT units have been in the car for a month now and seem to working well. I still have the positap leads in place and monitor the output voltage regularly.

    I had an issue with one TC and blatant intermittency that would throw blinking sdl, solid sdl and finally limp mode. All of these would self rectify in short order, I had switched the TC frm side to side and the issue travelled with it.

    I had been working on sourcing an alternative to the absurd $300 Ferrari TC and now say I have got it figured out. Your cost for a new TC will be $70 and will require a $2 plug and a drill and tap of the compression nut that comes with the TC. Easy to do. The length will be correct both for the TC probe and the braided lead.

    I am going to replace my other 2 TC as above and will then have them all replaced.

    I am still getting a 1449 and a blinking sdl in conjunction with it. I can clear this code and the sdl goes away as well. THe left side, which is the 1449, has the egt transmitter and an original TC. I am going to get the new TC and see what happens with the 1449/sdl.

    In checking the voltage outputs I am not confident that the Bypass valve one is working properly. WIth the car fully warmed up and driving, the cat voltages are over 2.xx volts and the middle one is .5 - .7. This one has a Viscovini ecu on it (a black one) and one that I had previously determined to be working properly. Maybe a new TC will help there as well.

    If anyone wants to get any of this stuff, let me know and I'll write up the details how to put it together.
     
  13. fatbillybob

    fatbillybob Two Time F1 World Champ
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    Write it up bob. It is a known problem and you have created a nice bypass. List the vendor and part numbers for supplies like the connector boss etc. Good job! In fact if you start a new thread for it like "SDL bypass TCU fix" it might end up a sticky.
     
  14. drbob101

    drbob101 F1 Rookie
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    Will do Carl.

    I just ordered a third transmitter and two more TC spec'd to replicate the OEM ones as far as length/bend , etc. I will install all the new parts and run it for awhile so as to have some test time on it.

    I have picked out a potting compound as well and will encase the circuit boards in the boxes like the OEM is. I'm going to use the OEM connectors on the TC although they may not be the best as per the TC industry but it will allow anyone doing this to plug and play the components with the OEM parts if desired.
     
  15. fatbillybob

    fatbillybob Two Time F1 World Champ
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    I would not pot them. Potting is a good way to trap and wick moisture because somewhere the potting has to end to the outside world but give it a try and see what happens. I think a better option would be to move the TCU's into the passenger cabin. the environment is less extreme there.
     
  16. drbob101

    drbob101 F1 Rookie
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    They said up to 185 degrees it isnt necessary and they have only done it a couple times due to vibration issues. I am thinking that 185 is breached in our application.

    Routing everything to the ecu compartmnet would be ideal and again is doable but it would require a fair amount of effort in figuring out how to route the TC leads and the signal wires through the firewall. I suppose snaking them through the main harness hole would be the way but I am not sure you can even see that with the engine in.

    Thats another design to consider. They have a 4 channel unit so you would only need one power supply and one box. Just need to tap the signal wires in the ecu compartment or plug into them in in the engine bay and run them back to the ecu with the TC leads.
     
  17. johnk...

    johnk... F1 World Champ
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    Just use the correct potting compound for heat and moisture protection, for example:


     
  18. F355steve

    F355steve Formula 3

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    Please post up the info Bob. I would disable the SDL/TC/TC ECU in a heart beat if I had the ability. I have no cats and hate those things.
     
  19. drbob101

    drbob101 F1 Rookie
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    Steve this doesn't eliminate the system it is alternative to the OEM absurd prices. If you wanted to bypass the system and not have the safety factor it all , I would run a 1.5 v source through the cat ecu signal wire. I'm not clear on the bypass valve tc and it's function in all this. It tells the ecu whether the valve is open or closed according to the temp thresholds built into the ecu. What it does with that info I am unclear or if it plays into sdl.
     
  20. drbob101

    drbob101 F1 Rookie
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    Interesting data point. I switched the assemblies ( egt unit/tc) from side to side as a unit. In monitoring the voltage outputs before the switch the left side was outputting around 2.7v at full temp and the right around 2.2. The left has an old OEM tc and new egt box, the rt had a new egt tc and box. After the switch the voltage disparity switched as well.

    At 2.7v , that tc/ transmitter is close to tripping that 3v trigger for an sdl. Note that the fresh tc/box combo is running at 2.2 on both sides, so it isn't an engine thing, it's the sensors.

    I was getting a 1449 , left side cat out of range, cel and sdl. It will be interesting to see if that becomes a right side same cel.

    I think that the ecu wants to see these voltages in sync as well as peak threshold triggers as far as sdl are concerned. I am also thinking that these tc get tired,heat affected , etc. and that they may be a big cause of the intermittency that some experience with sdls.

    Fresh tc @ $80 a throw may go a long way towards rectifying some of the voltage variations creating these issues.
     
  21. SoCal1

    SoCal1 F1 Veteran
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    pinched wires on the TC will throw them off
    I have a drawer of old ones from industrial ovens
     
  22. johnk...

    johnk... F1 World Champ
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    That 2.7 compared to 2.2 may be due to the 05.V cold offset in the OEM TCU. The OEM TCU may simply sum the amplified TC output (2.2V) to the 0.5V offset = 2.7V.
     
  23. SoCal1

    SoCal1 F1 Veteran
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    I just looked at what " IASSume" are the CAT temp ecu values on the ecu maps and they are the same left to right, center has different values.

    Like JohnK states the offset may be the difference

    Can he use Ohms Law and correct this?
     
  24. drbob101

    drbob101 F1 Rookie
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    #274 drbob101, Jul 25, 2014
    Last edited: Jul 25, 2014

    John. Both sides have the egt boxes. No OEM ecu. Only difference is the 2.2 side has a new Tc and the 2.7 side is an old OEM one.

    It is the Tc causing the disparity

    I watched both sides from cold start also today. One was around .26 the other .3.
     
  25. drbob101

    drbob101 F1 Rookie
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    Right Tim. I have a positap on the center one as well and it doesn't move much. The cats are at 2.xx and the center is at .55. If I gun it and open the bypass valve it rises to ,68 or so and that's all I have seen. I am not sure what the main ecu does with the info from the center one. Other than barelyt telling if the bp valve is open.

    I ordered another egt unit for the center as well. Then I will,have all new tc and egt transmitters only.
     

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