Overtightened sparkplugs | FerrariChat

Overtightened sparkplugs

Discussion in 'Technical Q&A' started by Yoric, Oct 23, 2024.

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  1. Yoric

    Yoric Formula Junior
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    When I started to install new sparkplugs in my 1976 308 I found that they had been overtightened by some hamfisted individual in the past before my ownership. After removing the first one with a lot of trouble/force I wondered: a) if I could damage the threads on the head by using a lot of force, and b): if there's a (chemical) way to remove the old plugs easier than a lot of force such as squirting aero-kroil or pb-blaster at the bottom of the plug. I don't care if the plug breaks but I am concerned with damaging the threads in the heads. Any advice on this procedure will be much appreciated.
     
  2. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Yes, but don't think that you have much of a choice -- they've got to come out.

    I don't see any downside to doing that and letting them soak for a while -- of course, don't use a huge amount.
     
  3. Rifledriver

    Rifledriver Three Time F1 World Champ

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    If damage was done it was during installation. It won't likely happen during removal.
    I have removed plugs that required sliding a floor jack handle (about 4 1/2 feet long) over a 24 inch 1/2 drive breaker bar to get plugs out. Never damaged a thread removing one.
     
  4. Glassman

    Glassman F1 World Champ
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    I'm going to take on removing the air injectors (83 308GTSI) I know they are hard to get out. Would using this technique be acceptable or chance of damaging threads?
     
  5. Rifledriver

    Rifledriver Three Time F1 World Champ

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    The only issue getting those out is the carbon build up on the nozzle.
     
  6. Ricambi America

    Ricambi America F1 World Champ
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    Gadzooks.

    Archimedes was right....“Give me a place to stand, and a lever long enough, and I will move the world”
     
    066/8 and Purch23 like this.
  7. Trev450

    Trev450 Formula Junior

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    Prior to purchasing my current 488 I was interested in one that was at possibly the UK's oldest established Ferrari dealer. Upon enquiring about the car I was informed it was being prepared for the showroom and they would contact me when it was available to view. Time went on and no call was received so I contacted them again and was told the car was in the workshop and they were in the process of removing one of the cylinder heads because there was a seized spark plug in there. This was a 6 year old car with 32000 miles.
    Needless to say I didn't buy it.
     
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  8. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Thats funny. If the plug really is that tight they'll need to bolt the head down to something to hold it. Its already bolted to a motor, leave it there.
     
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  9. Yoric

    Yoric Formula Junior
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    Brian, thanks for providing a bit of encouragement, hopefully the gorilla installer didn't do any damage when putting the plugs in. I understand that, once loosened, I should alternate tightening and loosening the plug so as to ease it out of the head and minimize possible damage to the threads. Needless to say, I will not only tighten the plugs properly but also use a dab of anti-seize lubricant installing the new ones.
     
  10. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Why? As yet you have not related any knowledge of thread damage. You only said it was over tightened. Loosen it and screw it out. No hand wringing involved.

    If it is cracked loose and does not thread out that is a very different situation. You have the cart a few miles ahead of the horse here.
     
  11. Trev450

    Trev450 Formula Junior

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    Well that definitely makes sense. I didn't question them any further having decided against the car but maybe they thought the thread would become damaged during removal and would need to be helicoiled.
     
  12. Rifledriver

    Rifledriver Three Time F1 World Champ

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    I suspect you were not told the entire story.
    In any event, moving on was a good decision.
     
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  13. mikey64

    mikey64 Formula Junior
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    If you break the plug, you can get a tool from AutoZone that will cut left-handed threads into what remains and help you get it out. This was a common occurrence, on certain late model Ford Mustangs.
     
  14. raemin

    raemin Formula 3

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    You could attempt to remove the plug while the engine is still wam. If you've got crude in thet thread this may help.
     
  15. Rifledriver

    Rifledriver Three Time F1 World Champ

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    #15 Rifledriver, Oct 23, 2024
    Last edited: Oct 23, 2024
    Do not use antisieze. Modern plugs and more specifically NGK say do not use it.

    Please, lets not get stupid about this. A plug is stuck. Take it out and replace it. Dont follow someones stupid repair with more stupid repairs.
    Leave your grease bottles where they belong lost in the garage somewhere.
     
  16. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Because Ford used a specific plug design that was prone to breaking. The tool was designed for that type of plug only. Apples and oranges.
     
  17. moysiuan

    moysiuan F1 Rookie
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  18. Yoric

    Yoric Formula Junior
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    Happy to report that the job is done, all the plugs were hard to remove but they did come out with no damage done to anything other than my hands and knuckles. I'm ahead on several counts I feel: brand new plugs, sensibly tightened so next time I won't dread the job so much, correctly gapped (.025") and all eight plugs match (NGK BP6ES)--three of the old plugs were resistor (BP6RES) but the other five weren't, not a good thing surely. Next job is to take a look at the Weber settings since the carbs were formerly jetted for sea level and I live at 5,200 ft above that in Colorado.
     
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  19. fatbillybob

    fatbillybob Two Time F1 World Champ
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    ....or you can just put an airtool to it. Slow ripping torque is more potentially damaging than shocking blow of an airtool.
     
  20. vdm9

    vdm9 Formula Junior
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    Asking for a friend...

    No but seriously, please educate me. How can you tell the difference between 'overtightened' plugs and ones that are' seized ' in place over time from heat cycles? I would have thought that over tightening fractures the porcelain on the plugs. But I am no mechanic sir.

    thank you
     
  21. Rifledriver

    Rifledriver Three Time F1 World Champ

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    All that drama for over tightened plugs. People get a grip.
    Some of you would put a tourniquet on a paper cut.
     
  22. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    You can't ;). But a "seized" spark plug is more often due to galling (quasi-welding) of the threads during over-tightening than heat cycles, but corrosion can play a role, too. The porcelain of a "normal" spark plug would break only if the metal bottom piece (with both the threads and the hex drive feature) was so under-designed that it flexed a bunch when you put huge torque on the hex drive feature, but, even if the porcelain breaks, that doesn't change the issue that it's the metal bottom piece that needs to eventually come out.
     
  23. Rifledriver

    Rifledriver Three Time F1 World Champ

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    In my experience galling has a great deal more to do with some thread issue or debris issue and independent of simple over tightening. It is partially due to debris in the threads and is one of the reasons antisieze is no longer considered appropriate. It just attracts and collects debris.
     
  24. JoeCab

    JoeCab Formula Junior
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    I would advise that you get a good read on the mixture before changing anything.

    It used to be that the jetting changes required were very well defined, and usually in the neighborhood of 15-20% leaner based on the same amount of loss of air density. Now, due to the Ethanol fuel which burns leaner, sometimes we see cars coming here from sea level that need much less of a change in jetting than would be expected.
     
  25. Yoric

    Yoric Formula Junior
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    Joe,
    You're right of course, I don't intend to change anything until I drive with the new plugs in for at least a couple of hundred miles. In fact, I don't even know what air correction or slow idle jets are currently installed. However, in reference to your cautionary note, I only use ethanol-free gasoline in all of my vintage cars, so that variable may or not affect things. At any rate, when I dive into the fuel-air mixture I will start another thread with the appropriate heading--more answers and help that way LOL!
    Incidentally, are you in CO?
     

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