Loose Battery cables, problems with this solution? | FerrariChat

Loose Battery cables, problems with this solution?

Discussion in 'Technical Q&A' started by Badman, Jun 8, 2007.

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  1. Badman

    Badman Formula 3

    Mar 4, 2007
    1,116
    Gotham City
    Full Name:
    Bruce Wayne
    Well, I came out of work yesterday to a completely non-responsive 308. I quickly tracked it down to an issue with the battery cables. The cable ends are pretty worn, so I cannot tighten them down enough to hold the battery terminals firmly. Upon looking into getting new cables, that seems to be not exactly easy. So my thought was to just get some thin brass stock and wrap in around the terminals, then tighten the cable ends over that.

    Anybody see an issue with that, or maybe have a different suggestion?
     
  2. don_xvi

    don_xvi F1 Rookie

    Nov 1, 2003
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    Don the 16th
    I would shave some off the mating surface where the two halves come together so they can clamp tighter. It might be more work, but I like this idea better. "Not Invented Here" and all that! ;)

    Alternatively, you could replace that thin brass sheet with some thin Aluminum... Preferably with a slight aroma of Milwaukee's Best still wafting from it! :D I honestly can't say if you'd have a real-world concern with galvanic corrosion by introducing those dissimilar metals.
     
  3. Crawler

    Crawler F1 Veteran

    Jul 2, 2006
    5,018
    I've seen special shims that are designed to fit over the battery terminals for just that problem. The auto parts store should have 'em. They're probably sold in pairs, as the positive and negative terminals are sized slightly differently (although I suppose they could be "one size fits both". Make sure you clean the terminals and clamps thoroughly before installing them.

    I would recommend it only as a temporary fix until you can install new cables.
     
  4. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,252
    Black Forest Germany
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    Martin N.
    are you sure, that the cable ends are worn ? I have often seen worn battery terminals. Repeated removal of the cables causes them to wear and decrease their diameter.
    Anyway your idea how to make the cables fitting tightly again seems reasonable for a quick fix. But in the long run you should either replace the cable ends or buy a new battery if the terminals are worn.
    Some good aftermarket cable ends are of higher quality than the stock Ferrari cable clamps, because those are made of pretty soft material.
    I think soldering is difficult. The ground cable is fairly easy to remove from the car, but the +-cable is a problem.
    So if you are not too much into originality, aftermarket cable ends, which just clamp on the cable are a quick, inexpensive and reliable solution.
    I used them for the main circuit switch on my 308.

    Best Regards from Germany

    Martin
     
  5. Badman

    Badman Formula 3

    Mar 4, 2007
    1,116
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    Bruce Wayne
    Yeah, sorry, forgot to mention that the battery is brand new as of last night. When I went in and found the bad cable ends, I also found a battery with a huge crack in the top of it and acid stains all over the outside. I'm surprised that thing even held a charge.

    That was my first thought, but since there are two wires coming off the + cable end (starter & everything else?) I didn't want to have to re-engineer that hookup.


    I'll look for those pre-made shims at the parts store, and I'll start searching around for new cables.
     
  6. Badman

    Badman Formula 3

    Mar 4, 2007
    1,116
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    Bruce Wayne
    Well, in the end I decided the positive terminal was snug enough for the moment, so I decided to take Martin308GTB's advice and just put a new non-OEM end on the negative wire. No problem there, but after getting that installed the car was completely dead again!

    So I went and got my meter ready to start tracing back the voltage to see exactly where the problem was. But the problem was soon pretty obvious. The other end of the negative cable was now just sorta sitting out there in mid air. No wonder it didn't work. :) Anyway, looked at the funny looking metal end of the cable and figured that had to connect into something somewhere, so spent another few minutes finding the mesh cable where the ground connects to the frame, and saw the big red plastic connector (completely split in two at some point and now wrapped in a healthy amount of duct tape) which was meant to mate the neg cable to the ground cable.

    So... the car is at least running again. But why the hell is there a huge plastic connector between the negative battery wire and the mesh ground wire? I'm guessing by the fabulously professional duct tape repair of the connector that these are hard to come by? Any harm in just bypassing the whole mess and grounding the negative wire directly?

    Anyway, all in all, my new baby is at least starting me out easy. There are a lot worse things she could have pulled on me in my second week of ownership. I think she's just throwing me some easy ones at first to sort of show me around. :D
     
  7. don_xvi

    don_xvi F1 Rookie

    Nov 1, 2003
    2,934
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    Don the 16th
    Wow, if I understood the description correctly, it sounds like you're prime material for a completely new negative cable to ground to the chassis.

    I'm not familiar with the negative cable, I'll look at mine this weekend now! I'll report back if the questions haven't been solved by that time.
     
  8. Badman

    Badman Formula 3

    Mar 4, 2007
    1,116
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    Bruce Wayne
    Yes, I think you're most likely right. I don't really see any other correct way out.
     
  9. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,252
    Black Forest Germany
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    Martin N.
    how is the ground cable connected to the frame on the US cars ??
    On the Euro cars it's just a short cable running from the ground terminal on the battery to a frame part near the battery.
    The mesh which grounds the engine is also just a short piece connected to the frame near the engine.

    Sounds as if this would be different and more complicated on the US cars. Also; do the US cars have a stock main switch ?

    Best Regards from Germany

    Martin
     
  10. Badman

    Badman Formula 3

    Mar 4, 2007
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    It's definitely different on US cars, or at least on mine. The battery cable runs into a large plastic connector. The other side of the connector is attached to a mesh cable like the engine ground strap, which is bolted to the frame.

    If I had to guess, I'd say it's a quick disconnect connector because it can be reached without taking the spare tire out.
     
  11. Private_Joker

    Private_Joker Formula Junior

    May 2, 2007
    271
    718 and 978
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    Tom
    Removed. I should read the entire thread before suggestions. :)
     
  12. PAP 348

    PAP 348 Ten Time F1 World Champ
    Lifetime Rossa Owner

    Dec 10, 2005
    100,199
    Mount Isa, Australia
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    Pap
    I've seen customers using screws to expand the battery terminal clamps on their cars :D

    I even seen one with a hole in the bonnet because the screw in the + terminal clamp he used was too long :p:p
     
  13. Far Out

    Far Out F1 Veteran

    Feb 18, 2007
    9,768
    Stuttgart, Germany
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    Florian
    A non-educated guess from a non-owner, but an educated guess from one who designs wiring harnesses for formula cars: It shouldn't matter where and how you connect the negative cable to the frame, just as long as it is safely connected. Nearly every bigger metal part of the car is grounded (=intended to be on battery negative potential), so you could even drill a hole in your engine and attach it there. That plastic connector sounds a bit fishy to me, if you aren't sure you need it, just let it out.

    (just for the record, if anyone has a similar problem with the plus cable: The "just connect it where you want"-theory does NOT apply there!)
     
  14. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
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    I assume that plastic connector has something to do with the U.S. homologation legislation. On the Euro cars it is next to impossible to switch off the main circuit fast enough in the worst case of a short circuit. You have to remove the spare wheel first and then the cover above the battery. Hence my retrofitted emergency switch.

    Best Regards from Germany

    Martin
     
  15. don_xvi

    don_xvi F1 Rookie

    Nov 1, 2003
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    The duct tape and plastic contraption being described is most assuredly some sort of pervious owner modification. My 78 has a very straightforward ground cable connected to a point on the frame close to the battery. The cable is about 18" long. Go buy a new ground cable at Pep Boys and you'll be trouble-free for $5.69! :D
     
  16. Badman

    Badman Formula 3

    Mar 4, 2007
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    Hmm, maybe it's a QV thing? Or perhaps, as you suggest, it's some kind of bastard child of one of the POs.
     
  17. RMDC

    RMDC Formula 3

    May 15, 2005
    1,005
    Boston, North Shore
    PM Verell Boaen - just search on Verell - connect with him and 308 ownership will be simpler
     
  18. spiderseeker

    spiderseeker Formula 3

    Jul 22, 2005
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    #18 spiderseeker, Jun 9, 2007
    Last edited by a moderator: Sep 7, 2017
    Here is a photo of the plastic- quick disconnect on my 85'. (so everyone knows what we're talking about)
    It's strictly a safety device in case of fire I guess. (due to wiring problems- with fuse block maybe ?)
    Just pull it out and it removes the ground from the battery to the chassis.
    Image Unavailable, Please Login
     
  19. RMDC

    RMDC Formula 3

    May 15, 2005
    1,005
    Boston, North Shore
    Sent you a PM
     
  20. Badman

    Badman Formula 3

    Mar 4, 2007
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    Yup, that's the little bugger I'm talking about. Thanks! I'm going to bypass it for now so I don't have to worry about it and I'll see about getting a whole new negative battery cable/disconnect/ground strap when I get a chance.
     
  21. Far Out

    Far Out F1 Veteran

    Feb 18, 2007
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    Wouldn't it make more sense to place that emergency connector in the high energy, ie plus, branch then? Looking at the photo spiderseeker posted, the connector doesn't seem to be quickly reachable.. of course it might still be a "the Americans want a connector so they'll get one, Mario, where do we have some space left?"-issue :)

    Best Regards from Germany back to Germany,
    Florian
     
  22. Far Out

    Far Out F1 Veteran

    Feb 18, 2007
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    Ground is never fused, as the starter motor currents (flowing from battery plus -> some relais -> starter motor -> ground -> battery minus) are usually too high (several hundred ampere) to fuse.
    As said before, if you install any safety device in your car's electrical circuit, you place it in the plus branch... so as don_xvi suggests, just get some ordinary cable, connect it and you'll be fine!
     
  23. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,252
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    Martin N.

    that almost doesn't matter, because when you switch off the main switch in the ground cable, the minus terminal of the battery is separated from the body / frame.
    Therefore any short circuit is prevented, because if any +-cable gets contact anywhere to the body or frame...... the circuit is still NOT closed, because there's no contact between minus-terminal and body.
    Now you can even short circuit the battery +-terminal with the body and nothing happens, because there's no connection from the minus-terminal to the body.
    As opposed; when you place the emergency switch in the +-cable you can still 'get some serious sparks' when the piece from the terminal to the switch gets contact with the body.
    It makes sense and I have performed that, to by-pass the switch using a fuse to keep clock, alarm, radio-codes and similar working. In the case of a short-circuit or theft attempt this fuse blows.

    Best Regards from Germany

    Martin
     
  24. don_xvi

    don_xvi F1 Rookie

    Nov 1, 2003
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    OK, I do conceed that the connector mentioned is indeed factory, I hunted around Ferrari UK and found it in the parts descriptions! It's not going to do a bit of good in an emergency, who's going to pop the hood and pull this connector off when the wiring has caught fire, but before the materials around the area catch??? Perhaps they put it there to keep batteries from running down either on the boat or while sitting undriven in owners' garages. If you aren't using that capability replace it with a normal cable!
     
  25. Badman

    Badman Formula 3

    Mar 4, 2007
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    Bruce Wayne
    I looked briefly at Ferrari UK and didn't find it. Did you find a part number? Was it actually available from Ferrari UK?
     

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