Lithium Ion battery installation into 488 GTB | FerrariChat

Lithium Ion battery installation into 488 GTB

Discussion in '458 Italia/488/F8' started by RayJohns, Jul 9, 2018.

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  1. RayJohns

    RayJohns F1 Veteran
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    #1 RayJohns, Jul 9, 2018
    Last edited: Jul 9, 2018
    Hey guys,

    Okay, just finished installing my Braille I48CS lithium ion battery into the 488.

    I made a video and uploaded it to my YouTube channel, just in case it might help someone with the installation down the road. The install is pretty straightforward, but it's always nice to see what you are up against, prior to actually doing the work :)

    The battery is about 25 lbs lighter than stock, so that's a nice bonus. For me, the true value is in never having to use the battery tender again and knowing that when I come out to fire up the car, it will start every time. I had tremendous success using this battery in my 458 Italia, so I swapped it over to the 488 GTB when I traded the 458 in.

    Anyway, for anyone interested, here's the video!



    Ray
     
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  2. Melvok

    Melvok F1 World Champ
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    Thanx !

    I wonder why so much was changed in the brackets / powerlines ...
     
  3. MuratC

    MuratC Formula Junior

    Jul 6, 2014
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    I've been also using a Braille battery (i48CX) in my Speciale for more than 2years now and have been very happy with it. Starts and huge weight saving compared to standart batteries are of course great but I disagree with you when you say you will never use a battery tender again. It may be OK if you are using your Ferrari frequently, but if some one intends to leave the car without its dedicated charger attached for more than 10-15days, there might be a big risk for your battery. As you might know, if the lithium battery voltage drops below a certain point, it can not be recovered with normal battery tenders/chargers and has to be sent back to the manufacturer. If the battery is discharged too much it will be damaged beyond repair, meaning it will become a very expensive junk. (this was told to me by Braille)

    Since the Ferraris still have that big parasitic draw, it will discharge your lithium battery faster than standart lead acid batteries as the capacity of these li-batteries are very low (i48CX is 25Ah, i48CS is 50Ah). So while these batteries have huge advantages, one has to be extra careful with them and never leave them without its tender for long periods of storage.
     
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  4. Gullwing

    Gullwing Karting

    Aug 30, 2016
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    Also, don’t these require a special lithium battery tender/charger? I think they require different equipment compared to regular batteries.
     
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  5. MuratC

    MuratC Formula Junior

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    Yes, they do
     
  6. RayJohns

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    Good to know. That's one of the reasons I went with the i48CS vs the CX.

    Let me ask you this.. do you arm the alarm system when you leave your car parked? On my 458, I never activated the alarm myself - so I wonder if perhaps that helped to extend how long I could leave the car without having the battery go totally flat.

    I did attach a meter and check to see how much the draw was with the alarm vs. no alarm. I think it was something like 20-30 milliamps more w/ the alarm, but don't quote me on that.

    Ray
     
  7. Melvok

    Melvok F1 World Champ
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    I arm it only when parked unattended outside my own garage … so not on a car event, but only near hotels etc ...
     
  8. MuratC

    MuratC Formula Junior

    Jul 6, 2014
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    I don't know if the alarm system can be activated/deactivated separately when locking your F-car. Even though I have a closed private garage I leave my cars doors locked, so when I do that the alarm is ON automatically. You are right that when the alarm is activated it will of course draw more amperes. But as we all know, Ferraris somehow tend to draw much more than other cars. Maybe it is the alarm system that they use or some other electronic part that I am not aware of. I can leave my Audi RS7 or my Mercedes G500 unattended, no tender attached, with their alarms on for more than a month and nothing happens. But I will never leave a Ferrari without a tender for more than 2 weeks as it will somehow discharge its battery much faster than other well known brands.
     
  9. JohnTz

    JohnTz Karting

    Jun 21, 2018
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    Ray thank you so much for doing the video. As a new Ferrari owner it was eye opening to see how complex that job is. My previous cars were Porsche and it is a way simpler process. Straightforward now that I saw the video but it would have been a lot of screwing around to do it the first time without the video. Thanks again!

    I would like to echo some of the previous posters that the tender should be used. I have used these batteries in my Porsches before. They hate a constant parasitic load and will die quickly since they have less capacity than what you took out. For me it was always about the weight savings. I don’t know if that tender connection simply goes straight to the battery but you can get one of those stupid magnetic heads and wire them to your Braille charger and keep it plugged in. If the car electronics do something to that charger connection than it’s a whole different game.

    I also notice that the actual charging circuit on the car when running leaves the battery not fully charged after driving and that lower voltage may not make the lithium happy long term so you should charge it often.

    Thanks again for the great video.
     
  10. RayJohns

    RayJohns F1 Veteran
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    Most welcome!

    I'll have to keep an eye on the gauges when I drive. I think on the 458 it was running around 14 volts off the alternator, but I'll have to double check. I'll contact Braille also and ask them about charging - that's an excellent point to be aware of for sure.

    Ray
     
  11. MalibuGuy

    MalibuGuy F1 Veteran

    Sep 18, 2007
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    When you set the alarm, there is greater electrical parasitic loss.

    A motion sensor which monitors for motion inside the cabin is the turned on. There are also other security sensors which are activated. These activities do draw electrical power.

    That’s the trade off for securing your Ferrari
     
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  12. RayJohns

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    When you mention Porsches have used these batteries, you aren't speaking of Braille batteries specifically, but rather Lithium ion batteries in general?

    The reason I ask is because there can be a big difference between "consumer grade" and "professional / race grade" batteries - lithium or otherwise. The Braille battery is obviously a lot better (and thus more expensive) battery than what any car manufacturer is going to use - and that includes Ferrari or Porsche most likely, as costs are always a factor. I doubt very much if Ferrari is going to be using a $2500 car battery. I mean even now, the factory battery that comes in your car barely functions without constant tending from an external device.

    With Braille, keep in mind that they have sold over I think 10,000 batteries and have been in business for a long time. From what I understand, the I48CS should be good for 10 years easy in a street driven car, if not longer.

    As far as the charging issue, I don't think that's correct. The car system should be providing 14.0 - 14.5 volts and from what I know, that charges the Braille battery within specs (at least up to 98-100% of what the cells require). So I don't think there is any tending which is required, outside of just normal use. That might not be the case with other Lithium batteries, but I know that's the situation as far as the Braille I48CS/CX model goes. Consumer grade batteries have a much higher failure rate, but again, Braille is more race/professional stuff.

    Also, along these same lines, since the Braille batteries are more durable in general, they can withstand deeper discharge. It's very difficult to fully discharge any battery, but even in the event of this rare case occurring, I know the Braille batteries can usually be revived without too much trouble. Braille actually recently introduced (although I don't have one) a charger/tender which has a recovery mode on it. When I bought my battery a few years ago, they didn't have this, so I just bought the lowest cost model as a backup (in case I ever need to charge the battery). Never had to do that, but I know Braille has since introduced a 6 amp model that includes some sort of "revival mode" for just the case you are talking about. From what I recall, the battery can be brought back up to snuff from as low as 10 volts, which is pretty darn dead for a car battery. I think you'd have to dip down below 9.5 or 8 volts or something to really do true irrecoverable damage to one of these Braille batteries. I think the biggest thing to be careful of is a situation where your alternator fails and you are driving home on just the battery - something like that could potentially do some damage, but that's true of all batteries. The other thing would be some sort of regulator failure which allowed the system voltage to spike above 15.0 volts or something crazy - but there again, if that occurred, it would be a system wide sort of failure and everything would be at risk (even the ECU's probably).

    So far my experience using the I48CS on the 458 has been fantastic. My expectation is at least 8-10 years of service from this thing, which is a whole lot of not having to use the battery tender :)

    Anyway, the Braille battery is great and their company has great tech support. I'm sure anyone interested in going this route can contact the company (as I did) and find out all the actual specifics regarding using something like the I48CS or CX in a Ferrari (or in a Porsche for that matter)

    Ray
     
  13. wasax.rc

    wasax.rc Karting

    Apr 1, 2013
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    awesome work. You are a very patient man.
     
  14. JohnTz

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    Ray please read the info on the link:

    https://www.redarc.com.au/alternator-vs-fixed-alternator

    I have been studying the charging strategy of the 488 and now everything makes sense to me. It is reported that even after a long hard run the car battery still needs charging. This was very much confusing me and I was suspecting a bad battery or charging system. This is a purposely designed characteristic of the smart alternator in this car as described very well in the link above. It was making me crazy watching the voltage change significantly as I drove the car. Usually in a regular alternator the voltage hits 14.4 or so and stays there. The battery is brought up to that voltage and stops the flow of current to it and at that voltage the battery is fully charged. The voltage on the 488 runs from anywhere 12 to 14.5 volts and depends on the control logic and the engine load. I have even seen it dip below 12 volts. I had the dealer tech confirm it by driving another 488 and he saw the same voltage ranges. Put on your volt meter in your dash and watch it move around as you drive. Normally fluctuating voltage like that would signify a charging system failure in a normal alternator car. This is done for fuel efficiency and to take the load off the engine when accelerating. That is why the voltage goes up when you cost. It’s fun to watch and try to understand the control logic.

    The key thing to see with this is that the system is not designed to take the battery to full charge at any point. It stops pumping power to the battery way before full charge that and that is why we always see bulk charging on the tender as soon as we attach it even after a long drive. I have verified this with running a meter in series directly to the battery to confirm the voltage and power flow during driving. I also have measured the amount of power pushed back into the battery with my Ctek 7002 after a long drive and it is very consistent. This and the fact that the car has a large parasitic drain when parked make the attachment of the tender critical to get any life out of the battery.

    Now as per the lithiums I have been using them for years in cars and motorcycles. Braille is very nice and high end and I know many people in the Porsche club that use them with good results as I have used other brands, but the battery chemistry is what it is. Braille may have some nice electronics that will disconnect the battery to protect itself from a fatal discharge like the Ferrari OEM one, but if you get any lithium cell to less that 2.3 or so volts per cell somehow it’s realistically dead period. Lithium has a way smaller self discharge than the lead acid but capacity is capacity and these cars just suck power when off and the LA battery has more capacity than the Braille that you put in. The car discharge will greatly outweigh the self discharge and you will run down that battery like any other battery unless you plug it in. The Braille will die first compared to the LA you took out.

    Lithium has awesome power to weight ratio as compared to LA but that’s about it. It hates the cold and not recommended for cold winter environments as the chemistry will not deliver the amps till it heats itself up as the current flows. In my track cars in the winter the only way to start them sometimes was to turn on the lights to heat up the lithium and then you got enough current to start the engine. Happens on my motorcycles as well with Shorai if I get a ride in the winter and it is even described on there web page.

    Try this experiment. Put a volt meter in the Braille after a full charge using your charger. Then drive the car for a while and when you get back let things settle and measure the voltage again. It will be less than a full charge. Then without the tender plugged in measure the voltage in three day periods and you can avaerage out the power pulled out of the battery. It will shock you how power hungry these cars are when off. This will give you an idea how long you can keep the car unplugged and not hurt the Braille. That is why the manual states to put on the tender after not running for 72 hours just to be safe with any battery installed.

    Hope this sheds some light. Sorry for the long post.
     
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  15. RayJohns

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    I'll check the link, thanks!

    I'll also keep an eye on the gauges in the 488, since this particular car is new to me. I'm also about to install a wireless OBDII module, which will allow me to monitor all the on-board ECU stuff via my cell phone. I'll see about making a video when I do that.

    I also have a 500 amp DC shunt, which I can use to measure the current draw on the battery.

    I'll start by keeping an eye on the amp meter in the car as I drive and will also directly measure the battery voltage to see how it's all going.

    I'll also have to call Braille and ask them which Lithium ion chemistry this battery uses, since that can also have an impact. When I bought the battery originally (for the 458) I researched all this, but it's been a few years so I'm mainly just going off what I recall when talking with the company a couple years back.

    So far zero issues with the Braille battery over 2 years in the 458. If there is something different about the 488 charging system, fine, but I wouldn't think there should be all that much of a change from the 458 to the 488.

    I'll keep you posted!

    Ray
     
  16. MalibuGuy

    MalibuGuy F1 Veteran

    Sep 18, 2007
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    Thanks for this informative post!

    I wonder about the differences in the Pista which offers a lithium Ion Battery!
    Is the Pista able to measure the ‘state of charge’ of its Lithium Ion battery ? Presumably this would be the best way to inform the alternator about how to charge the battery. This system would be ‘smarter’!

    I’m also curious to know if there is a different trickle charger too, which can sense the SOC of the battery.
     
  17. SoftwareDrone

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    I have two of these in my 360, and Braille told me that you can completely dump these and recharge ~800 times and it won't hurt them.
     
  18. JohnTz

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    It seems Braille is really good at disconnecting the battery from the load when the voltage gets critically low using the protection electronics before the battery gets hurt so bringing it back is guaranteed. That is one of the reasons it’s expensive and worth it.
     
  19. unotaz

    unotaz Formula Junior

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    After installing the lithium ion battery, are you guys still using the OEM factory battery tender to charge the battery? If so, that will kill your lithium ion battery over time. Lithium ion battery requires lithium ion battery chargers, as the peak voltage is different than that of a conventional battery.

    On my 911R when I installed lithium ion battery, my tech had to go into the system and reset the computer to accommodate for lithium ion battery, with the revised voltage reading.
     
  20. RayJohns

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    Correct, it requires a different battery tender for the Lithium Braille battery. A standard battery tender will damage the Lithium cells, due to how a normal battery tender works.

    Ray
     
  21. JohnTz

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    I asked the dealer tech to confirm wether the car electronics do anything to the tender connector or if it’s just a straight connection. I’ll report back when I hear. They did not know the answer.

    They also seem to think just like your 911R there may be some different setting in that needs to be activated to make the charging circuit appropriate for Lithium but not sure so they will investigate and get back to me. With the Pista that will most likely answer the questions since I think that has a Lithium battery standard.
     
  22. Solid State

    Solid State F1 World Champ
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    If you get a chance when you talk to them, please ask if you can use the Ferrari tender to keep the system alive when changing out the battery. If its straight through then I don't see why not. I think it would be a really great way to avoid all ECU and any reboot issues. Of course, you need to wrap the connections during the swap but I think it would be really beneficial to just do the swap and then be ready to go. Thank you.
     
  23. RayJohns

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    The braille battery does not have any sort of internal electronics to manage charge or disconnect itself, etc. etc. as far as I am aware. I'm not sure what exactly you are referring to there, but the Braille battery is a very simple and robust design - to the best of my knowledge - which is part of why it lasts so long :)

    I did pull up the voltage/amp gauge on the 488 and I see what you are talking about. Voltage goes all over the place. I seem to remember on the 458 it did not do that and rather just stayed up around 14+ volts while the car was at speeds. Maybe someone with a 458 can check their volt meter and see what the reading shows while driving.

    With regard to the voltage bouncing around, I'm not sure it matters all that much in the big scheme of things. Also, since that's controlled by the car's ECU anyway, I'm not sure there's much which can even be done about it. Now, if we are talking about a cheaper / lower quality OEM type Lithium Ion battery, then maybe yes. But to the best of my knowledge, the Braille battery is able to withstand a lot more punishment than your normal, run-of-the-mill type battery found most cars.

    Either way, I will measure the voltage directly off the battery - both after sitting for a while and also post driving the car, etc. - and report back as to what I discover.

    Ray
     
  24. redwood

    redwood Karting

    Apr 30, 2018
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    Very interesting stuff. One box-ticking question for anyone who might have checked: is the warranty unaffected given the different characteristics of the lithium battery?
     
  25. RayJohns

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    Try to keep in mind: at the end of the day, a battery is simply a chemical reservoir for electrons. You could use a large capacitor also if you really wanted.

    Whether the storage method is Lithium based or Nickel Metal Hydride based, or whatever, an electron is still an electron.

    As I always tell people when I'm trying to explain Physics or electrical engineering stuff, etc... "be the electron"

    :)

    Ray
     

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