Ideas on reducing unsprung mass | FerrariChat

Ideas on reducing unsprung mass

Discussion in '458 Italia/488/F8' started by tobewiser, Aug 1, 2016.

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  1. tobewiser

    tobewiser Formula Junior

    Dec 23, 2015
    347
    Acworth, GA, USA
    Can anyone contribute to the ideas of lowering a sports car's unsprung weight?

    1. Wheels (80+ lbs) on 4 typical forged Ferrari 5 spoke wheels
    2. Tires (est. 70+ lbs) on 4 P zero's
    3. Brakes (rotors, calipers, etc.)
    4. Suspension/struts
    5. lug bolts

    All combined weight about 200 lbs. Ford has introduced CF wheels, approx 15 lbs each. Creative ideas or industry specific knowledge on new materials will be welcome.
     
  2. 458trofeo

    458trofeo F1 Rookie

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    #2 458trofeo, Aug 1, 2016
    Last edited by a moderator: Sep 7, 2017
    OMFG don't get me started LOL!!!!!
    My Italia is now 124kg (273.5 lbs) lighter than stock, here is mod list

    Hmm wonder why she feels faster and more agile :D
    Image Unavailable, Please Login
     
  3. tobewiser

    tobewiser Formula Junior

    Dec 23, 2015
    347
    Acworth, GA, USA
    It's not just all about weight reduction. Unsprung mass is a particularly difficult issue because there's only so much one can do, e.g., the weight of the tires. Your list, though commendable in effort that must cost a king's random, has only one item, the wheel lugs, that is unsprung weight.

    Thanks for sharing.

    In case anyone wants to brush up on the topic, good old Wikipedia has a very nice summary article:

    https://en.wikipedia.org/wiki/Unsprung_mass#Effects_of_unsprung_weight

    I become interested in the optic as I am shopping for a new set of wheels and tires for the 458.
     
  4. humdizzle

    humdizzle Karting

    Mar 9, 2016
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    will a 19" wheel clear the brakes?
     
  5. tobewiser

    tobewiser Formula Junior

    Dec 23, 2015
    347
    Acworth, GA, USA
    In order to clear the Brembo brake calipers, the wheel spokes must have enough convexity. A 19" wheel could technically. If your question implies 19" wheels having less weight than those of the 20" counterparts, then I would say not automatically. Design, materials, manufacturing precision, etc. all count towards the final mass. That somewhat explains why some wheels cost 10 times more than the others. HRE for example seems to be among the best. The weight saving design of certain models are truly outstanding - like bikinis, less costs more when it comes to unsprung weight.
     
  6. RayJohns

    RayJohns F1 Veteran
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    Very nice list of modifications!

    You're tempting me to remove my power seats lol :)

    Ray
     
  7. 458trofeo

    458trofeo F1 Rookie

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    I know: I couldn't resist posting my .02 when I saw a thread on weight reduction LOL :)

    In the case of unsprung weight, there is however only so much one can reduce;
    I do not know how much difference in performance a few pounds less would make.

    Btw I am now on a strict post-Italy binge diet to be able to fit in the Sabelts once
    I get home :D

    very best
     
  8. 458trofeo

    458trofeo F1 Rookie

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    Oh boy.. ;) xoxoxo
     
  9. 458trofeo

    458trofeo F1 Rookie

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    To further chime in:

    Wheels: I reckon you can get some pretty ltw wheels out there and save
    a bit there, not much though unless you go with a super expensive totally
    cf wheel.
    You can fit the 19i center locks of the Challenge car but in that case you
    will have to change to the Challenge break calipers to have them fit the car
    and not even sure that will save a lot, if they can even be fitted to a street car.

    Tires: they are pretty much all the same weight.

    Brakes: the only calipers available are the oem ones, the Challenge does have
    different calipers but i am not sure if they can be fitted to the street car and doubt
    they are much lighter.
    There are aftermarket rotors out there but they are steel, so no weight savings there.

    Suspension/struts: the only suspension available is the oem one, there are
    aftermarket springs that are pretty much the same weight as the stock ones,
    the Challenge suspension is lighter but cannot be fitted to a street car.

    Lugs: yes, titanium lugs and valve stem cover save some weight: look at my
    chart in previous post.

    Bottom line: do not look at unsprung weight to save some lbs.,
    unless manufacture your own parts.

    ciao!
     
  10. RayJohns

    RayJohns F1 Veteran
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    Do you have a link to the Ford wheels?

    One important thing to keep in mind about light weight wheels is that it's not only important how much lighter they are, but where they are lighter.

    Saving unsprung weight is fine, but reducing rotational mass is even more important - and reducing rotational mass out the furthers relative to the rotational axis is even more critical.

    If you are serious about light weight wheels, it pays to study MOI or moment of inertia and exactly what that means in terms of a rotating wheels, such as for a car or (even more importantly) for a motorcycle.

    The main issue is you want a wheel that is not just lighter weight, but one which brings to the table far superior MOI as well as weight savings. You can have to wheels which weigh the exact same, but if one has less weight out at the edge of the rim, it will deliver a far (exponentially better) improvement.

    The further the weight is away from the rotational axis, the large impact it has with regard to MOI and saving weight in rotational mass areas. I've seen some carbon fiber wheels which do have carbon fiber spokes, but they are bolted onto an alloy rim. Because the rim is the furthest away from the axis, its weight is most critical to reduce (thus you ideally want a true carbon fiber wheel, like used on the Koenigsegg, for example.

    I'll give you a real life example: my street bike. BST makes a carbon fiber wheel for my bike (which I have) and several other companies also make very light weight wheels. In fact, several of the competing wheels are within just ounces of the carbon fiber wheels. So you'd think they are about equal right? Nope. The BST is all carbon fiber, so its outer lip and rim are also carbon fiber, which is significantly lighter than wheels that are similar overall weight, but use alloy out around the edge which results in a less favorable MOI.

    Just having carbon fiber spokes is helpful, but it's not going to give you the true performance of a full carbon fiber wheel most likely.

    Ray
     
  11. RayJohns

    RayJohns F1 Veteran
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    Found this link via Google:

    2017 Ford GT Carbon Fiber Wheels Detailed - Motor Trend

    They appear to be full carbon fiber.

    I'll tell you this.. it would make me a nervous wreck to have someone installing tires those. For my motorcycle (which, as mentioned, has custom BST wheels), I refused to allow anyone near my wheels. I built my own custom jig which holds the wheel and allows me to install the tire myself - without ever making contact with the lip. Even then, I was sweating while installing my Pirelli tires on them! :)

    Ray
     
  12. 458trofeo

    458trofeo F1 Rookie

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    Cool! Are cf wheels really safe? Meaning is the material strong and rigid enough
    to support the car's weight, fast rotation, etc.. esp on a high performance car?

    best
     
  13. Eilig

    Eilig F1 Rookie
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    Whether they are, or are not, that still doesn't change the fact that they're fugly. :)
     
  14. 458trofeo

    458trofeo F1 Rookie

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    +1! Not a fan of the look either, and the cost.. xoxo
     
  15. Eilig

    Eilig F1 Rookie
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    Plus, I'd never trust anything made by Ford. Especially at 200 mph.
     
  16. Eilig

    Eilig F1 Rookie
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    When Ford designed their first iteration of the GT, they bought a Ferrari and took it completely apart, so they could "learn" (translation: COPY). That's not innovation, it's replication. I have no respect for that.
     
  17. ShineKen

    ShineKen F1 World Champ
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    +1.

    Not much you can do on a Ferrari with CF brakes. Get HRE wheels. Titanium lug nuts (which we already have). Someone in the Scud section did build titanium rotor hats to save maybe 1lb per corner. Perhaps lighter weight/Carbon Fiber Springs? Our dampers should be fairly light. Brembo calipers aren't usually the lightest on the market, but considering the cost, i doubt it's worth changing out.
     
  18. tobewiser

    tobewiser Formula Junior

    Dec 23, 2015
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    Acworth, GA, USA
    #18 tobewiser, Aug 2, 2016
    Last edited: Aug 2, 2016
    Points well taken.

    I am aware of and studious about unsprung mass in automotive applications. Reducing unsprung mass seems to be a relatively economical way to give better dynamic control of a sports car, especially on uneven pavements and cornering, both in and out of them. Mechanical initia vs mass, torsion, lateral acceleration, etc. are all influenced by unsprung mass in a moving vehicle. I am hoping many well learned gentlemen here will provide some info on real life products that address the issue. e.g., the titanium lug bolts will save about 5 lbs., titanium calipers (instead of steel or aluminum ) another 20 lbs., etc. A relatively small reduction in unsprung mass should be a more noticeable improvement than the corresponding reduction in overall weight, especially in acceleration and cornering.
     
  19. DK308

    DK308 F1 Rookie

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    #19 DK308, Aug 2, 2016
    Last edited: Aug 2, 2016
    Not so in case of the 19".

    You can easily get 19" wheels on the 458 no problem. Ferrari use 19" on the Cali and Cali T. Same brakes.

    OZ makes a very light set of 19" and they are not more expensive than any other well made forged monoblock wheel.
    The OZ Forgiatas weigh in at 18.4 lbs for the front and 21 lbs. for the rear. Quite a bit less than any of the forged Ferrari offerings. Add to this less centrifugal force due to a smaller barrel than on 20" wheels. As far as wheel weight savings go, the barrel is where you really want to save it. Of course the spokes matter, but getting that rotational weight in towards the center of the wheel is important. This also means that you should start by looking at he weight of the tyres. The Pirelli PZero is 24 lbs. for the fronts and 31 lbs. on the rears. The Micheling MPSS is 22 lbs, front and 31 lbs. for the rear. This is weight saved at the outer most part of the wheel, so it matters the most. Add a bonus of the MPSS being the better tyre as well in terms of performance. If you want to go even lighter, the Pirelli Trofeo R is 1 lbs. lighter in both the front and rear over the MPSS at 21 and 30 lbs.


    If you want to go as light as possible, contact Forgeline and enquire about their GA1R Open lug model. Not only is it among the lightest quality forged alloys on the market. I believe they make them in 18" to fit the 458. Remember that the Brembo disc and caliper on the 458 is exactly the same as on the Corvette ZR1 and many who track those run Forgeline 18" rims. They are about the same price as the OZ wheels i.e about 2k a wheel.

    Something I'll like to add to this as far as 21" and 22" wheels go. Now, some manufactures make wheels that are about the same weight as the OE 20" forged wheels. However, both the diameter of the tyre and the barrel of the rim increases. This basically has the effect of adding a heavier wheel. The barrel of a 22" wheel is where there would normally be empty space with no rotating mass in a 20" wheel setup. Some also adds tyre diameter to the setup e.g the common 255/30R21-335/25R22 setup. So let's look at this for a bit. You have a wheel that adds no actual weight, but the weight you have, you move outward hence increasing the centrifugal load. This has a great effect on breaking, acceleration and steering. Add to this the tyres. The PZero fronts now weigh in at 26 lbs. so 4 lbs. more than the OE MPSS and the rears weigh in at a hefty 36 lbs. i.e, 5 lbs. more than the OE MPSS a pop. That's 18 lbs on tyres alone over stock. and since the weight is added to the tyres, it's huge. An acquaintance of mine who used to race and currently work as a test driver, puts it simple. Adding 1 lb. to a tyre is like adding 7 lbs to the chassis between the wheels. If that holds true, it's like adding 126 lbs. and you haven't even added the downside of the bigger outer barrel of the rim!!! Think about that a bit before buying the big aftermarket wheels.
     
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  20. tobewiser

    tobewiser Formula Junior

    Dec 23, 2015
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    The Australian designer claims that the special cross-pattern weave of the CF provides both vertical (vehicle weight) and lateral (corning G force) support for the wheels and vehicle. They are also options for the selected Mustang variants as well, MSRP is about $3500 - $4500 (various sizes) each, although some Ford dealers will ask for more due to special handling, international shipping, made to order type claims. Tire mounting is of paramount concerns. I believe, (just an educational guess at the moment), there's only one touchless tire mounting machine that can handle the job without damaging the rims. That's a lot to save 4-5 lbs. However I bet one can feel the difference in cornering on a car like the 458.
     
  21. MalibuGuy

    MalibuGuy F1 Veteran

    Sep 18, 2007
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    a Braille Li battery is a fast easy way to lose 34 pounds (sprung) and get improved battery performance too.

    Next the titanium lug nuts save maybe 3 pounds of unsprung weight.

    The next big step to take would be a carbon fiber rim.

    Are they made by Ford? No!

    Are they safe? Yes they are actually stronger than metal. But they have the downside of not bein repairable, so if they get curbed and damaged , they must be replaced.

    Are they too ugly to live with? Maybe

    Can they handle the heat from the brakes? Appearantly so when the rim has heat protecting material painted on the inside or integrated into the carbon fiber resin.

    Are they the future? IMO yes.
     
  22. RayJohns

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    #22 RayJohns, Aug 2, 2016
    Last edited: Aug 2, 2016
    +1 lol

    Here is a very good video, which talks about the durability of CF for wheels:

    https://www.youtube.com/watch?v=PGGiuaQwcd8

    I have carbon fiber wheels on my motorcycle and they are really nice. Initially, I was concerned about running carbon fiber wheels, but once you see them, hold them and work with them, then you quickly understand that it's a very solid and strong material. And, as the video above touches on, I think the basic deal is that CF can handle an impact which would otherwise dent or deform an aluminum alloy wheel; however, the caveat here is that if you push CF beyond its yield point, then you may end up with a nasty fracture as opposed to just a bad dent.

    Like I say, I love them the motorcycle, although the difference isn't as night-and-day as I was expecting. Still, you can notice it over bumps and such. It's kinda like someone put pillows under your tires and softened up everything. Doesn't hurt acceleration or braking either - my bike, between the CF wheels, weight savings and other mods - is scary fast. No way can I hold WOT for much over 1 second or I'm doing 150+ or something crazy.

    Ray
     
  23. RayJohns

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    #23 RayJohns, Aug 2, 2016
    Last edited by a moderator: Sep 7, 2017

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