Help with Rough Idle when Engine is Hot | FerrariChat

Help with Rough Idle when Engine is Hot

Discussion in '308/328' started by Brian A, Oct 30, 2021.

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  1. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
    3,129
    SanFrancisco BayArea
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    1983 US 308 GTS QV
    My engine idles smoothly when I start my stock US-spec 1983 308 GTS. However, after the engine warms to some degree, the idle becomes quite rough. With a little bit of throttle, the engine smooths again. This is a consistent pattern that has been happening for about 1,000 miles.

    I have put my timing light on the various ignition wires and I don’t see a pattern regarding misfire although I do think I might be seeing misfires pretty much everywhere. It is not a clearly defined problem that jumps out at me.

    Before I start taking things apart, I thought I’d ask here for suggestions as to where start the diagnosis.

    Extenders (Kingsborne) were replaced 16,000 miles ago; wires and terminals (Kingsborne) rotors, caps (NOS Magneti Marelli), and plugs (NGK Iridium BPR7EIX) were replaced 10,000 miles ago. Spark boxes and coils are still factory stock. Fuel Injectors are probably original; I have no record of them being changed. The CIS was professionally tuned (SF Motorsports) 8,000 miles ago.
     
  2. thorn

    thorn F1 Rookie
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    One of the easiest things to start with is to check for a vacuum leak.
     
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  3. moysiuan

    moysiuan F1 Rookie
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    Might be the O2 sensor. When the car starts cold, the O2 sensor signals are ignored by the cars fuel computer (ECU). Once warmed up, the O2 sensors feed their reading to the ECU and it takes control of the mixture using that feeback from the exhaust. If the O2 sensor is dirty or worn out it will send the wrong signals and the computer will not give the correct mixture. If it has not been replaced, it is a good time to do so, unlike most parts for Ferrari they are not very expensive. That's my best guess.

    Most of the cars fueling complexity is to allow the car to have low emisions at idle. So when there are issues, it usually presents at idle - off idle the car can run fine as there is higher tolernance for fueling issues at high levels of fueling.

    I would take out a spark plug and see if there is signs of fouling, ie. black oily soot being a rich mixture. Might give some further clues. Mostly when things go wrong the fuel mixture is too rich.

    Except for the vaccum leak idea, which will cause things to be too lean. There are various hoses that go the intake plennum, and are part of the auxiliary air valve system, make sure there are no cracks in hoses and snug up any clamps. Too rich or too lean can both cause a rough idle.

    As noted there is an AAV, auxiliary air valve, the opens and closes based on the car warming up and is what creates the cold idle being higher to start before settling down to about 1000 rpm? Is your cold start idle higher?
     
  4. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
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    1983 US 308 GTS QV
    Thanks for the suggestions.

    I've been wondering about vacuum leak, but couldn't rationalize that it would be affected by engine temperature. There are no obvious leaks but I've yet to trace to places like the spark boxes.

    I'll check a plug (and all of the extenders) but the car runs well other than at idle when hot. I hadn't thought about how it might be running rich all of the time.

    The car is an 1983 so has open-loop K-Jet (i.e. no O2 sensor or frequency valve etc). Currently, I have the cold start high-idle valve disabled.
     
  5. moysiuan

    moysiuan F1 Rookie
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    Ah yes, my mistake for some reason I was thinking about the 328, not the 308.
     
  6. smg2

    smg2 F1 World Champ
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    Failing ignition coils could be the problem, once hot, shut off and check resistance. Compare to cold values.
     
  7. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    If the ignition system can be ruled out as a problem, another issue for warm idle on the K-Jet without Lambda models can be a change in the WUR's behavior. When cold, the WUR control pressure is quite low = adds richness which makes ICEs run well, and any small change in this added richness has little noticeable affect. However, when warm, the WUR control pressure is much higher = leans things out, and the Mechanic sets the mixture screw in this condition to be just slightly richer than stoichiometric. Consequently, if the warm control pressure from the WUR changes a little to be slightly higher than it was when the Mechanic tweaked it up (and a WUR is an analog, open-loop thermo-mechanical gizmo so can age/change) = can go from being just slightly richer than stoichiometric to slightly lean below stoichiometric = too lean to warm idle well. Anyway, just wanted to add that once the ignition system is ruled out, the next usual diagnostic steps for the symptoms on your model (which are all done with the same test gauge set-up) would be:

    1. Confirm the system regulated supply fuel pressure is OK.
    2. Confirm the WUR cold control pressure is OK.
    3. Confirm the WUR warm control pressure is OK.

    If all in-spec:

    4. Confirm/Tweak the mixture screw setting when at warm idle.

    Good Hunting!
     
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  8. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
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    1983 US 308 GTS QV
    Life got in the way, as it often does, so didn't touch the car until earlier today.

    I just pulled one plug (the easy one: rear bank #2). Plug looks like it is burning nicely but gap has expanded from 0.029" to 0.033".

    Will pull all the plugs and readjust gaps.

    Extender looks like new.

    I also started the car with the wire off of #2 just to see what it sounded like. Was surprised how smoothly it still ran. My warm-engine misfire is worse than a single dead plug.
     
  9. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
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    1983 US 308 GTS QV
  10. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    Try an internet search using "spark plug appearance chart" and have a look at some of those images -- looks most like "ash fouling" to me.
     
  11. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
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    1983 US 308 GTS QV
    Thanks. I did look at the charts before posting the question.

    The plugs have 8k miles on them and the ash build up seems minor. People show plugs with more build up than mine after 800 miles. I don’t know if that small amount is significant.

    Another possibility (from the charts and associated commentary) is that the engine is running lean. I am aware that running lean is not good for an engine but I am not sure if the build up I have is significant enough to need to adjust anything or not.

    (… and I need to pull more than just one plug!)
     
  12. moysiuan

    moysiuan F1 Rookie
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    #12 moysiuan, Nov 5, 2021
    Last edited: Nov 5, 2021
    That plug does not look like all is well in the combustion. It is not terrible, but I suspect enough deposits and gap issues to cause a miss. I would change the plugs to regular NGK's, the iridiums (I think that is what those are) do not necessarily work best in these older cars.

    The cars can idle quite well with one entire bank not firing, so it does not surprise that one cylinder disconnected does not cause an obvious impact. It would be felt under load for sure though.

    It certainly does not look like you are running rich, which is probably a good sign. Perhaps your mixture was not set correctly in the first instance, it is a fussy itterative process to juggle the very small movements of the mixture screw setting and the air bypass screw.

    Many do not advise playing with the mixture screw, but I think it can be used to help diagnose things. eg. richen the mixture by turning the screw clockwise 1/16 of a turn. Just keep track so you can move it back the same amount. It might solve for things, if indeed you are running lean.

    The main clue is the rough running only when hot. I wonder if the thermo switch sensor is failed or corroded/covered in coolant deposits? I have the later 3.2 so I am guessing on your car, but I think the fuel injection system relies on a temperature sensor to tell the computer what do do when the car has warmed up.
     
  13. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    Re possible vacuum leak - keep in mind that when the engine is cold the mixture is richened automatically because cold engines need rich mixtures to start/run. A slight vac leak can be unnoticed due to the richer mixture supplying sufficient fuel to disguise it. Once the engine begins warming, the extra richening is no longer added and a vacuum leak has a greater affect.

    If the engine runs ok under load/higher RPM and not at idle, that's another symptom of a possible vac leak. Ignition misfire problems generally do the opposite - OK at idle/low load, worsening as load increases.
     
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  14. radlu

    radlu Formula Junior

    Jun 6, 2005
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    Bad Gas Probably?
     
  15. spirot

    spirot F1 World Champ

    Dec 12, 2005
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    I vote for a vacuum leak. the hoses can get brittle, and if / when things get colder during fall/winter - change or Spring / Summer change the hoses contract or expand. ... creating the leaks. It's a pita to chase the leaks, but the hoses to the AAV are cheap and easy to change, also the crazy elbow hose from the cold start injector is under INTENSE pressure vacuum so it may be collapsing when warm...

    Its not bad gas... never really is.
    its usually not the CIS - KJet is pretty simple and reliable. I would not touch the CO mix until you have gone through all the electrics, and vacuum hoses first. ALOT of folks go right to the CO mix or CIS system while the real issue is electrical.

    if you have a CAT and O2 sensor - I just disconnected mine and let it run in closed loop... it usually idled smoother, and did not do that surge that they all do with the O2 sensor plugged in.
     
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  16. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
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    1983 US 308 GTS QV
    I removed and inspected all the sparkplugs and extenders. Extenders look in great shape; plugs were more or less consistent in appearance with a couple slightly darker than the rest. Gaps were 0.033"-ish.

    I cleaned all spark plugs and gapped them to 0.026" which is within the recommended range of the Owner's Manual specification (0.024" to 0.028"). I lubricated (!) the threads per the Owner's Manual and torqued to 14 ft-lb.

    First and foremost, the car did not begin misfiring even after it was at operating temperature, so, yay! Its damp outside so I only took it for a 5 minute spin after idling it to operating temperature in the garage. I am told that its a fallacy that these cars melt like sugar cubes, but I don't want to risk it in case its true. Tomorrow is supposed to be dry so will take it for a longer run then.

    The odd thing was that when I put my timing light on an ignition wire, there was hardly any signal to trigger the light. It blinked at a low rate even on the wire between a coil and its distributor. Weird.

    There are many mentions that the problem might be a vacuum leak. I have also ordered a smoke machine to search. in case the problem comes back. I always look for excuses to buy new toys.
     
  17. moysiuan

    moysiuan F1 Rookie
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    Looks like spark plug gaps had worn too wide.

    Might tighten up the hose clamps on the various hoses that are part of the air injection, and any others that get plennum vacuum. The clamps tend to loosen over time as the hose clamp area compress and take a set over time and heat cycling.
     
  18. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    In the marine world - with systems using LOTS of hose clamps - I was always amazed at how they would loosen. At the spring "re commissioning" it was a standard thing to check/tighten the hose clamps. Some were quite loose.

    Related to that...I was once standing in one of tthe engine rooms of a 53ft Hatteras yacht when I heard a "SPROING" sound. I looked in the sound's direction and saw the end of a cooling system hose clamp slowly waving back and forth. The engine was not running and had not been running since the previous summer - the clamp just snapped with absolutely no additional strain or "input" of any kind. Ya just never know...;)
     
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  19. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
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    1983 US 308 GTS QV
    Its baaaaaack!

    … After everything (coils, spark boxes, etc) get hot.

    Have ordered a smoke machine to check for vacuum leaks, although I am skeptical.

    I am wondering if a shop with fancy tools (scope etc) can at least eliminate weak spark. I borrowed a couple of used coils from “Blackhorse” so may swap them to see if there is a change.
     
  20. derekw

    derekw Formula 3

    Sep 7, 2010
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    What's the exhaust look/smell like when hot Brian? Any chance you have somewhere that can test the exhaust when hot? Ignition or rich/lean might show up in the exhaust. How's the coil 12+ to coil mount voltage when hot?
     
  21. thorn

    thorn F1 Rookie
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    I wouldn't go that far with it (though I suppose too late, at this point.) A basic propane torch from the hardware store often works well enough.
     
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  22. moysiuan

    moysiuan F1 Rookie
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    I think the gap for the iridiums is set by NGK at .032. So you might have gapped them too close.

    Why not try changing out to the non iridium NGK's gapped per the tighter factory spec.

    I would want to be definitive to rule out the plugs before doing more things.

    I would also take of the easiest access dist cap and take a look, see if the rotor is ok, and no cracks in the cap, they can crack and short.
     

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