Foam bits from AC vents | FerrariChat

Foam bits from AC vents

Discussion in '308/328' started by mike996, Aug 26, 2015.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. mike996

    mike996 F1 Veteran

    Jun 14, 2008
    6,825
    Full Name:
    Mike 996
    Where is the foam located that has just started blowing from my AC vents today? It is NOT from the heater boxes up front. I ASSUME there must be foam in the evaporator somewhere - I would guess to act as a coarse filter for the air entering the evaporator via the squirrel cage blowers.

    If so, I further ASSUME the evaporator assembly has to be removed to replace the foam, Right?
     
  2. mike996

    mike996 F1 Veteran

    Jun 14, 2008
    6,825
    Full Name:
    Mike 996
    Thanks! That's exactly what I needed; I can't figure out why that didn't show up when I did a site search. I had "328" and "Foam" as well as other words in the search string.
     
  3. Tricycle

    Tricycle Formula Junior

    Dec 21, 2004
    636
    LA Cnty 4,083sqmiles
    NP

    I ran into the same foam confetti in mine and had previously looked it up.
     
  4. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,252
    Black Forest Germany
    Full Name:
    Martin N.
    #5 Martin308GTB, Aug 27, 2015
    Last edited: Aug 27, 2015
    Hello from Germany,

    I wonder, whether the foam is actually necessary. I began rebuilding my A/C system some months ago - had to interrupt the project - but also had the evaporator out of the car. The only foam I found, was the sealing one around the evaporator.
    I cannot remember having any problems neither with sprinkling condensation nor with foam bits, when my A/C still worked. Therefore I think, that there was never any foam on my car. It's a carb 308 GTB.
    I followed the hints of this thread and it seems, that Sean didn't replace the foam as well.

    http://www.ferrarichat.com/forum/308-328/344660-diy-ferrari-308-ac-system%3B-everything-you-wanted-know.html

    Since my rebuild project isn't finished yet, I would have the opportunity to remove the evaporator once more, if the foam is mandatory.
    But I also fear, that the foam adds to the poor A/C performance.

    Best Regards
    Martin
     
  5. BigTex

    BigTex Seven Time F1 World Champ
    Owner Rossa Subscribed

    Dec 6, 2002
    79,321
    Houston, Texas
    Full Name:
    Bubba
    When mine blew foam, it turned out to be the radiator surrounds, that were coming apart and getting ingested by the intake fans to the A/C system.

    It was not coming from the A/C itself.

    Check the foam on each sides, the bottom, and the two top strips that are actually mounted on the underside of the hood?
     
  6. BigTex

    BigTex Seven Time F1 World Champ
    Owner Rossa Subscribed

    Dec 6, 2002
    79,321
    Houston, Texas
    Full Name:
    Bubba
    Actually, having just reread Sean's thread, he is using more modern weatherstripping, of closed cell foam, in the case, and I use Armaflex cut to size for the radiator and hood seals.

    This material is a tough, skinned closed cell foam, used to insulate AC equipment, in these modern times!
    :D :D
     
  7. ClydeM

    ClydeM F1 World Champ
    Owner Rossa Subscribed

    Nov 4, 2003
    11,600
    Wayne, NJ
    Full Name:
    Clyde E. McMurdy
    I had foam coming in from the heater boxes.

    when you search, don't limit it to 328. 308s suffer from it too.
     
  8. BigTex

    BigTex Seven Time F1 World Champ
    Owner Rossa Subscribed

    Dec 6, 2002
    79,321
    Houston, Texas
    Full Name:
    Bubba
    I think the filter in those boxes WAS the foam, so that is indeed another source, thanks for the reminder!
     
  9. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,252
    Black Forest Germany
    Full Name:
    Martin N.
    Thanks. Yes I used a closed cell foam too for sealing around the evaporator inside its housing. But you cannot use closed cell foam for a screen filter, since you would block any flow.
    I still wonder, that some talk about sprinkling water from the A/C vents, while I didn't find any foam except the surrounding seal in my evaporator housing and never experienced water from the A/C vents.
    Just my passenger experienced wet feet from time to time, but this was a crack in the evaporator housing, which let the water out, before it could reach the drain hose.

    BTW; not only because of disintegrated foam it's advisable to check the foam in the heater boxes from time to time. When I checked mine, they were full of dust and small insects. After cleaning there was much better flow.


    Best Regards
    Martin
     
  10. BigTex

    BigTex Seven Time F1 World Champ
    Owner Rossa Subscribed

    Dec 6, 2002
    79,321
    Houston, Texas
    Full Name:
    Bubba
    Sorry, yes, of course, I misunderstood the location.

    Find some of the roll stock of HVAC filtration, it's blue on one side and white on the other, and cut that to fit.

    I use it for my shop vac, too!
     
  11. mike996

    mike996 F1 Veteran

    Jun 14, 2008
    6,825
    Full Name:
    Mike 996
    Based on this thread and the other similar ongoing one, I have decided to dig out all the evaporator foam I can and leave it foamless. If I get water sprinkles out of the vents, then I'll take steps to replace the foam.

    I've been reasonably pleased with my 328 AC after a lot of personal work on it a few years back so I don't plan to do anything further re the AC system.
     
  12. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,252
    Black Forest Germany
    Full Name:
    Martin N.
    I'm not sure, whether this is the best stuff to choose for such an application.
    I fear creating mildew and a nasty environment full of germs with it.
    I decide to proceed like Mike and Sean. I will leave out the foam. Moreover, since otherwise I would have to remove and dismantle the evaporator housing once more.

    BTW. Just a thought. Is it possible, that those folks, who have problems with sprinkling water out of the A/C vents, have a clogged drain hose?

    Best Regards
    Martin
     
  13. mike996

    mike996 F1 Veteran

    Jun 14, 2008
    6,825
    Full Name:
    Mike 996
    I buttoned everything back up with no foam in the evaporator (but new foam in the heater boxes) and drove 20 miles with the AC on full cold/max fan speed. There were no water sprinkles! :)

    However, it wasn't a hot/humid day - only around 85F/sunny so it wasn't tested very severely. It might be different on a high humidity day so I'll have to wait until we have one and test again.

    I thought I had dug/blown all the foam out before putting all the vents back in place but several chunks blew out during the ride. At least this time I KNEW it was foam chunks and not big spiders which is what I thought when it happened the first time a few day ago! :)
     
  14. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,252
    Black Forest Germany
    Full Name:
    Martin N.
    Thanks. Keep us updated about what happens on more humid conditions. Did you get some water under the car out of the drain hose?

    Best Regards
    Martin
     
  15. mike996

    mike996 F1 Veteran

    Jun 14, 2008
    6,825
    Full Name:
    Mike 996
    Hmmm...you know, I didn't think to look. :( I'll check that out tomorrow; thanks for mentioning it, Martin!
     
  16. versamil

    versamil Formula 3
    Rossa Subscribed

    Apr 28, 2013
    1,215
    Gaston, Oregon
    Full Name:
    Brian Healy
    Hate to be the bearer of bad news, but sometimes the foam coming out of the vents is because mice have set up home in your AC. I KNOW this since I found a mouse nest in my AC evaporator, in one of my 328's. It also can get into the drain hose, causing water to spurt out of the vents. The tube coming into the central vents is where I found a mouse nest in my car. The nest was full of chewed up foam.

    I don't know how many cars I've worked on in the past that mice have nested in either the heater or AC. One car had a tremendous vibration in the heater fan caused by dog food getting lodged in the blades.
     
  17. mike996

    mike996 F1 Veteran

    Jun 14, 2008
    6,825
    Full Name:
    Mike 996
    I just assumed the mice were supposed to be in there to operate the blower!
    Maybe the blower airflow is limited in my 328 BECAUSE there are no mice to run on the squirrel cages! :)

    Seriously - although I know that happens, my problem was just old foam. The foam in the heater boxes looked OK when I opened them but when I actually tried to remove the foam sheet it literally fell apart. Same was true of the remaining foam in the evaporator.
     
  18. Ferraridoc

    Ferraridoc F1 World Champ
    Owner Silver Subscribed

    Jun 20, 2012
    17,093
    Gold Coast, Aust.
    Full Name:
    Patrick
    I had to pull apart and clean/replace my entire HVAC system, because the Numpty DPO had "stored" the car in his farm shed and the mice got in under the bonnet and boot, but thankfully not the cabin. It took years of sporadic effort - mummified mouse carcasses, corn cobs, droppings, and lots of straw. And they ate out the air ducting which you can't buy. Anyway, I pulled out and split the evaporator housing for cleaning. I sealed around the evaporator with closed cell foam, but left out the filter foam. After a while, on high, I got a cold water shock on my left foot where the hose to the under radio vents goes - a price I'm willing to pay
     

Share This Page