F430 exhaust bracket question | FerrariChat

F430 exhaust bracket question

Discussion in '360/430' started by RedTaxi, Feb 25, 2016.

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  1. RedTaxi

    RedTaxi F1 Rookie
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    Glen
    Had a broken lower left bracket. Welded it up, zero cost, all fixed, but looking to improve on the rigid design. Capristo brackets support the system at the same 2 points as the top OEM bracket, at the flanges between tail pipes and muffler and does away with the 2 lower brackets altogether. When the 2 lower brackets are removed the exhaust system doesn't move or sag at all.
    My question is why cant I just throw away the 2 lower brackets? The top bracket incorporates the long curved thin piece of steel that looks like it can flex with heat expansion. It's the lower 2 rigid brackets that appear to stop this happening which stresses the headers.
     
  2. treue

    treue Formula Junior

    Jan 22, 2004
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    Glen,

    Yes, the lower side brackets go the same way as the bow spring and all the other exhaust bracketry: into that box of OEM parts that go with the car when you sell it. The only thing supporting the exhaust system, then, are the Capristo brackets and the headers.

    Tom
    2007 F430F1 Coupé (Izzy)
     
  3. RedTaxi

    RedTaxi F1 Rookie
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    Thanks Tom, my question may not have been all that clear.
    Why can't I remove the 2 lower brackets and run with just the upper OEM "bow spring bracket" as this supports the system at the same 2 points as if I had Capristo brackets.
     
  4. RedTaxi

    RedTaxi F1 Rookie
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    Ok, not much advice here? I've decided the lower brackets are NOT going back on. I am now re-inventing the upper mounting bracket so they are more flexible to allow for the heat expansion.
     
  5. treue

    treue Formula Junior

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    Glen,

    I see what you are saying.

    I think that removing the lower mounts would help (they come out when using the Capristo mounts) since it would eliminate some of the restriction placed on the exhaust system by the OEM mounting scheme. Still, I wonder why they would put the lower mounts in place if the overall situation would be better without them. Of course, I also wonder why they would use the mounting scheme they do, given that it causes damage to the headers as well as the lower mounts.

    If you’ve ever had the bow spring out, you will note how stiff (almost rigid) it is. As stated elsewhere: for every action, there is an equal but opposite RE-action. The 430 exhaust system lengthens about a centimeter at full operating temperature. This expansion has to go somewhere. The more rigid the bow spring is the more force (the RE-action) is put onto the header runners. Since the headers, especially the flanges and runners get very hot, their failure threshold is correspondingly reduced. Add to all this the repeated heating and cooling cycles, which causes a fatigue loading, and it’s a wonder that the headers last as long as they do.

    The Capristo mounts are the only ones that offer very little restriction along the principle expansion axis, fore-aft, while offering sufficient support in the vertical direction. That is why, as both a mechanical engineer and a 430 owner I strongly advocate using the Capristo mount.

    Tom
    2007 F430F1 Coupé (Izzy)
     
  6. RedTaxi

    RedTaxi F1 Rookie
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    #6 RedTaxi, Feb 26, 2016
    Last edited: Feb 26, 2016
    Thanks Tom. Mechanical Engineer here too. With exchange rates, shipping and tax the Capristo mounts would cost me approx 1k. I am not paying 1k for $10 worth of steel, bolts and springs. I will make my own first.
    I don't actually like the Capristo design, it doesn't look like it would slide smoothly. I am thinking along the lines of a teflon bush that can slide back and forth on a steel rod. Or maybe replacing the bow spring with a thinner more flexible spring steel version. Anyway I am enjoying re-engineering my Ferrari, it's fun. Cracked headers are not, as I found out.

    Or a real simple solution would be to cut all the brackets in half and weld hinges into them. Plenty of vertical support and can move back and forth freely.
     
  7. RedTaxi

    RedTaxi F1 Rookie
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    Well I just unbolted the "bow spring" at each end and it sprung 5mm rearwards. I can easily (with one finger) push it back and away 10mm. I can't imagine this will stress the headers. I think I will run with this and no lower brackets. Interestingly it was the left side bracket that broke and the left side header that cracked. The left side bracket is way stiffer because of it's shape and size compared to the right side bracket which is quite flexible.
     
  8. ph12

    ph12 Karting

    Jun 28, 2015
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    The problem w the stock bow spring is that its mounted to the transmission which vibrates at a different frequency than your exhaust system. Combine with the fact that it allows no verticle movement.
     
  9. ttforcefed

    ttforcefed F1 World Champ
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    don't people say you shldnt use the capristo brackets with oem exhaust? something regarding theyre too stiff and you shld only use them with a capristo exhaust?
     
  10. blackbolt22

    blackbolt22 F1 Veteran
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    Debate is out on that but I've replaced both sides of stock brackets twice. There won't be a third time. Capristo going on now. Mine is the shop now.
     
  11. blackbolt22

    blackbolt22 F1 Veteran
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    Awesome you have know-how and capabilities to repair. My dad and brother could probably fabricate something as well. I am the mechanically challenged one. Also blessed with zero patience.
     
  12. treue

    treue Formula Junior

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    Not sure about the Capristo brackets/remainder OEM scheme being bad. That's what I have now, although I have Fabspeed headers/Novitec cats/Novitec muffler and tips waiting to go in. My Capristo brackets/remainder OEM set up seems OK except for a wotta-wotta sound that developes after the car has run for more than 30 minutes.

    Tom
    2007 F430F1 Coupé (Izzy)
     
  13. RichardCH

    RichardCH F1 Rookie
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    Good point as the Capristo brackets are supported from the rear steel chassis crossmember not the gearbox
     
  14. ttforcefed

    ttforcefed F1 World Champ
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    Ok maybe I'm wrong - I cld have sworn I've read that you shldnt use the capristo brackets with the oem exhaust. that being said I didn't understand the reasoning behind it other than that the brackets are too rigid.
     
  15. RichardCH

    RichardCH F1 Rookie
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  16. RedTaxi

    RedTaxi F1 Rookie
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    I have heard this before and I don't really buy into it.
    It's the flat crank engine doing all the vibrating which is surely transferred right through the gearbox. An exhaust mounted to the engine and gearbox would then have the same vibrations. I also cannot see the exhaust (given it's weight) wanting to grow in a vertical direction. I'm always open to hearing peoples theories though.
    Also the exhaust can move freely with the engine and gearbox and not be fighting chassis mounted brackets.
     
  17. RichardCH

    RichardCH F1 Rookie
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    If you have the Capristo brackets you will see that the exhaust does move up to almost an inch on a long journey when it gets truly hot and expands, I don't think the engine and gearbox moves that much.
     
  18. RedTaxi

    RedTaxi F1 Rookie
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    Wow an inch! Others have said less than half an inch. I assume you mean length ways, towards the rear of the car? If it moves that much i will definitely need a slider bracket of sorts.
     
  19. RichardCH

    RichardCH F1 Rookie
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    yes certainly 2 cm (Inch = 2,54cm) length ways towards the rear, thats why the headers crack its not just that they are a suboptimal design, it does seem as though Capristo have put up their prices, I recall paying something like $200 less
     
  20. RedTaxi

    RedTaxi F1 Rookie
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    That is a lot. There are pics online of Capristo brackets hot and cold and it looks more like the 1cm as mentioned by Tom Treue above. But regardless some sort of slide mechanism is preferable to having something flex. There is a Scud Tubi just listed for sale on here and it looks like it has bushes on slider rods which is what I've been thinking about. I have also heard Scuds don't suffer from cracked headers.
     
  21. Andrie

    Andrie Formula Junior

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    I agree. Being mounted to the gearbox, which mounted solid to the engine means the exhaust moves with the engine and trans as one unit. When it is mounted to the chassis, it will be different since the engine mount isolate the engine to the chassis thus the engine and the chassis move differently.
     
  22. RichardCH

    RichardCH F1 Rookie
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    that's all very well but its the problem in itself in that the engine and gearbox doesn't move 2 cm when hot. Starting to question the Capristo method is pretty dumb as hundreds of people have proven it works, whether its the best solution or too expensive is another matter
     
  23. RedTaxi

    RedTaxi F1 Rookie
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    Capristo isn't dumb, clearly it works, it just looks awkward in its operation and very expensive for what it is. I prefer the mounted to the gearbox option that can slide 1". (if needed) I'm waiting 2 weeks for a fuel pump to arrive so I'm dreaming it up.
     
  24. TEZZA

    TEZZA Rookie

    Jan 27, 2015
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    Glen

    Did you get anywhere with this. Any instructions or photos?
    I am in Australia and same rules apply. Far too expensive for what is provided so was considering how to make my own.

    Tezza
     

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