Dealer says the synchro is shot, PPI says OK. Now What? | FerrariChat

Dealer says the synchro is shot, PPI says OK. Now What?

Discussion in 'Boxers/TR/M' started by lencap, Sep 18, 2009.

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  1. lencap

    lencap Formula Junior

    Nov 20, 2003
    299
    Raleigh, NC
    #1 lencap, Sep 18, 2009
    Last edited: Sep 18, 2009
    I've found the TR I want, visited the out of state seller. The car has full service records, including a recent engine out and new clutch. I took a test ride, not abusing the car at all, and noticed that the shifting was pretty rough, and that the owner skipped shifted - a lot of first to third, by-passing second. I took the next step to have a PPI from a very well known and professional independent shop.

    The PPI showed no damage, a bit of paint and no suspension issues. Leak down test was fine near 4% across all cylinders, with the highest reading at 8%. The PPI described the car as a "clean daily driver". The shop found some issues, most notably a balky clutch and poor shifting - also surprising since the clutch was replaced in March, 2009. The shop also was concerned about the catalytic converters, suggesting that they wouldn't pass inspection, surprising since the car passed a rigid state smog test in March. I live in a state that doesn't require smog tests for pre 1996 cars, so the smog test is somewhat academic, although I realize that a deteriorating cat can cause a lot of problems. The issue here is that the car has a stock exhaust, which I greatly prefer, and I don't want to change the stock exhaust sound, which non factory cats will certainly do.

    The independent shop didn't go further in the PPI, suggesting that the dealer who did the work should examine it and take corrective action. The dealer has had the car for a week, and up until today pronounced it a minor linkage issue. Late today the dealer calls to tell me that they think it may be a faulty second gear synchro and the fix requires an engine out service and lots of money.

    The seller thinks the dealer is wrong, especially since the car had the full service done less than a year ago, at which time everything was fine. I've waited a long time to buy the car of my dreams, and this one is the best I've ever seen in terms of cosmetic condition, color and service history.

    The dealer suggests a very expensive repair, and the PPI suggests that despite the smog test, the catalytic converters have issues - another expensive repair. The seller is adamant that the car is fine - and has no intention of renegotiating price. I'm out a good bit of bucks, but I'd rather take my lumps if the future is filled with problems. On the other hand, the PPI was pretty solid, except for the noted issues.

    So what do I do now? I don't want to walk away from a car that may be perfectly fine and is equipped just like I would order it from the factory, but I don't want to buy a car then find out that the transmission does have issues, and the cats need replacing, and....

    There are a lot of highly skilled pros on this forum, I need your advice. Help.
     
  2. Kds

    Kds F1 World Champ

    #2 Kds, Sep 18, 2009
    Last edited: Sep 18, 2009
    Bypassing second gear on a cold gearbox is pretty common with older cars to prolong synchro and gear life.

    It is also how you hide a bad second gear/synchro on a warm gearbox.

    You didn't mention what the oil temperature was when the owner drove the car....nor did you say what it was when you drove it. Oil temp is much slower to increase than coolant temp on a TR.

    Aftermarket cats are reasonably priced and the way to go if you want to have cats.

    Personally, at this point, seems like you've got a car with a potentially expensive problem somewhere based on the anecdotal evidence.

    I'd pass on the car, unless the owner makes it right, at the dealer's service department, before you buy it. You have stronger recourse against a dealer than you do an independant if something goes wrong. Put the bill in your name, and have him pay a hefty deposit upfront towards the final account. Doubtful it will happen, but that is how I'd do it.

    FWIW, cosmetics are way down on my PPI checklist......it costs less to correctly strip and repaint a TR than it does to rebuild a gearbox, or do a valve job, or do an engine out service and a new clutch, etc.......keep that in mind.

    Good luck.
     
  3. stevel48

    stevel48 Formula 3

    Jan 4, 2005
    1,998
    Metrowest MA
    Full Name:
    Steve (85 308 Owner)
    I really think that you said it here:

    "I don't want to buy a car then find out that the transmission does have issues, and the cats need replacing, and...."

    Reading between the lines i would say it simply needs transmission work and cats. I would listen to the dealer. The seller wants to unload the car so he/she will say anything.

    Go with your gut and I think it's saying walk away. It's a gamble so leave it be because there wll be anthother one just like it next month.
     
  4. Prova85

    Prova85 Formula 3

    Nov 13, 2003
    1,996
    So. Shore MA.
    Full Name:
    Kenny K
    Agreed on the responses you've already gotten.

    IMHO the fact that you have ask about the differing opinions on that car is a clear indication to stay well away from it. A can of worms you really don't want to open.

    Keep looking.
     
  5. Darkhorse575

    Darkhorse575 Formula Junior

    Mar 20, 2005
    634
    Pasadena, CA
    Full Name:
    DJ
    Of course the dealer wants more time and money. IIRC syncros on a TR gear box can be swapped with the engine still in the car. Remove the drivers side drive shaft, exhaust header and the transmission case has a panel that can be opened.

    I'm not suggesting that you buy the car take it home and DIY. Perhaps the shop that did the clutch can get involved.

    At this point any offer you make should be contingent upon resolution of the shifting issue. It may not be time to run away but go no further. But the seller needs to make a decision, fix the transmission or lower the price.
     
  6. lencap

    lencap Formula Junior

    Nov 20, 2003
    299
    Raleigh, NC
    This forum is amazing. My post isn't a half hour old and lots of great responses. Thanks to all.

    A few more details. The car was driven in heavy traffic before I took a test ride. The seller drove it and the car was fully warmed up. When I took the test drive the car had been sitting for half an hour or so. It should still be warm. He did skip shift when he drove. I didn't get the exact readings on temperature/pressure, but from my angle they appeared in the lower middle of the gauge.

    When I drove I shifted gently, revving low on the tack, under 4K most times, up to 5K at a peak. Foot off gas to shift, let engine slow a bit deliberately. It was notchy in the first 2 gears, and a bit into third. Didn't get much above third except briefly. 4th/5th gear seemed much better.

    The dealer that did the engine out service and clutch replacement is the same dealer that has the car now and believes that the synchro need replacement. That analysis follows several days of adjusting the linkage and testing.

    The dealer service rep returned my call, and he was the one that suggested the engine out repair and $9K cost. I did not speak directly to the mechanic.

    The car passed a very rigid state smog test in March, yet the PPI suggested cat problems.

    I want to be clear - I am not suggesting collusion, foul play, or dishonesty in any way. I genuinely love this car, but I also know that it's 20+ years old and TRs have transmission issues.

    I have no intention of disclosing the dealership or other parties involved. They all work hard to earn a good reputation and I have no reason to believe that they are acting in anything but a professional manner. I do not want to make any comments that may harm anyone in any way.

    All I want is to know from professionals on this board what I may be facing, and from there I'll decide what to do. As much as I love the car, I don't want to invest 20-30% of the purchase price in the car in the near future. I also don't want to pass on a great car that may have been misdiagnosed. I'm just trying to do my due diligence.

    Again, thanks to all.
     
  7. Kds

    Kds F1 World Champ

    #7 Kds, Sep 18, 2009
    Last edited: Sep 18, 2009
    I think $9K is a pretty light estimate if that is the problem......once you get it open you'll want to replace a whole bunch of worn or damaged stuff besides the actual part at fault, since you have taken it apart after all, and may not have that chance again, that is what always happens as you never know what you will find once it is apart.
     
  8. fastradio

    fastradio F1 Rookie
    BANNED Professional Ferrari Technician

    Apr 26, 2006
    3,664
    New England
    Full Name:
    David Feinberg
    Ah...no.

    Great advice!

    I agree. $9K is very light, as "normal and typical" rebuild parts alone were over $4K five years ago when I did my last 12 cylinder gearbox. Any surprises and, taking into consideration how much Ferrari parts have gone up through the years...and $12-$15K is a realistic number. And....if there's any problem with the differential or clutch; well, then you've got an expensive lawn ornament.
     
  9. JTR

    JTR Formula 3
    Owner

    Apr 26, 2005
    1,502
    in a house
    Full Name:
    John
    Once the gearbox oil is warmed up, you shouldn't need to shift the gears like the thing is a 1920 Model T. But keep in mind they don't like to be power shifted either. With a warm gearbox, if the car won't shift in a normal manner, or if you get some gear grinding during a normal shift, then something is wrong. You mentioned that the dealer has tried to adjust the shift linkage without sucess so assumes it's the synchro. Maybe, maybe not, but even a gearbox inspection would be expensive. You might ask the owner what gear oil he has in the box. It seems that Boxers/TRs shift better with some brands of oils than others.
    Also, normal clutch or engine out service won't include a gearbox inspection, so it's a moot point that it was done earlier this year unless you know they specifically looked into the gear box.
    Personally I'd look for another car. I realize This One is the one of your dreams, but the OMG look you'll have on your face when you see the transmission rebuild/synchro replacement bill will quickly ruin the dream.

    Good luck,
    John
     
  10. SCantera

    SCantera F1 Veteran
    Silver Subscribed

    Aug 4, 2004
    5,830
    Living Falls NC
    I agree with the others to continue your search. The alternative is to get quotes from other shop(s) for a tranny rebuild, present it to the seller and negotiate the price knowing you will have to spend this amount to make the car right.

    A well known Fcar broker often quoted on FChat tries to get the seller and buyer to share the cost of the required repairs. For low production cars this may be the only route. However since there are thousands of TRs chances are you might be able to find what you are looking for.....it's out there somewhere. Did you ever think about posting a "looking for..." ad?
     
  11. samsaprunoff

    samsaprunoff F1 Rookie
    Silver Subscribed

    Jun 8, 2004
    4,388
    Edmonton, AB Canada
    Full Name:
    Sam Saprunoff
    Good day Lencap,

    From my perspective it seems that your excitement for the car is overriding the results/opinions of your PPI. I am sure that you paid good $$$ for the PPI, etc and so why are you not listening to the people who gave you the PPI results? Listen to the PPI results and make your decision based upon them... You really have two choices here. Either purchase the car and assume the risks that you may have repairs to do (which could be costly), or keep looking. I say this not to be abrupt, but I have been in similar situations where I convinced myself that the issues where not too bad and then later to regret what I have done. Regardless, I wish you well with either your purchase or your continued search!

    Cheers,

    Sam
     
  12. jselevan

    jselevan Formula 3

    Nov 2, 2003
    1,873
    Perhaps a contrarian view is in order....

    1) If you have never driven a mid-engine Ferrari, then all such transmissions will feel "rough." These cars are known to have less-than-Porsche shifting characteristics. Second gear in all mid-engine Ferraris is notorious for resisting your attempts to use it. Without cost you could have one of gentlemen on FerrarChat drive the car and render an opinion. It may be perfectly normal. It may be worse now that the shop tried to adjust the linkage.

    2) What evidence did the PPI provide for "catalytic converter problem?" And the failure of the converter in a non-smog state is, as you say, academic. A failed converter will not cause any difficulty with the running of the car. It is the failure of the ignition that results in dumping of unburnt fuel in a working converter that leads to problems...heat and potential for fire. A converter no longer cleaning HC or NO is not an issue. If the PPI is suggesting that a warning light is illuminated, then this, too, is a common symptom of failure of the sending unit...not of the converter or of the ignition/injection system.

    If this is the car you want, then I would look for an excuse to purchase it, not the opposite. A little bit of homework (befriend a local F-Chat member) will go a long way. Both the PPI and the dealer proposing the work have an inherent bias.

    Jim S.
     
  13. Beta Scorpion

    Beta Scorpion Formula 3

    Jun 22, 2006
    1,379
    #13 Beta Scorpion, Sep 19, 2009
    Last edited: Sep 19, 2009
    I agree with jselevan; seems like 2 possible issues. Syncro and cats.

    So, how does it shift? If you are not happy with it, choose another car or plan on having #2 synchro replaced.

    In terms of the cats what is the issue? If physically damaged how can there be a question? If they no-longer able to meet emission specs you should have been provided with CO documentation indicating such.
     
  14. LightGuy

    LightGuy Four Time F1 World Champ
    Silver Subscribed

    Oct 4, 2004
    44,492
    Texas
    Full Name:
    David
    If the car is close to perfect in every other way then you should carefully reevaluate walking away.
    Forget the cats; a minor problem in the world of Ferraris, its the gear box which is worrisome. If the owner skipped shifts when the tranny was warm; that is bad.
    There is a GM friction modified gear lube that may cure the problem which could give you a bargain. If not you have a very expensive or irritating problem.
    Perfect TR's are hard to find.
    How many miles on this one ?
     
  15. Kds

    Kds F1 World Champ

    Lencap.......

    Any updates ?
     

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