cylinder heads removal with engine in car ? | FerrariChat

cylinder heads removal with engine in car ?

Discussion in '206/246' started by daviekj, Nov 21, 2008.

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  1. daviekj

    daviekj Formula Junior
    Silver Subscribed

    May 9, 2008
    483
    UK
    As you may have seen from the thread on cam shaft wear, I am considering removing the cylinder heads to replace valves.
    The work shop manual says the rear head can be removed with engine in car, but says to remove the front most head, the engine needs to come out.
    Anyone know if this is the case. Looks tight to me, as with the head slid up the studs, its going to be very close to the bulk head before being free.
    Kevin
     
  2. 2NA

    2NA F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 29, 2006
    18,221
    Twin Cities
    Full Name:
    Tim Keseluk
    #2 2NA, Nov 21, 2008
    Last edited: Nov 21, 2008
    Engine needs to come out.

    The type of work that you are contemplating most certainly will include a few other things as well. Even if both heads could be removed "in the car", it wouldn't be the right way to do it.
     
  3. Scuderia P1

    Scuderia P1 Formula Junior
    BANNED

    Sep 18, 2008
    521
    Monarch Bay, Calif
    Full Name:
    Chris Conti
    The heads can be removed in the car if you wish. When the heads are ready to come off, remove all 4 motor mount bolts and place a 1 foot long 2X4 across the oil pan and lift the engine up and back (tilting the engine away from the firewall) with a floor jack. The 4-6 head can now be removed. Of course the 1-3 head will come off no problem. Good luck...
     
  4. John Corbani

    John Corbani Formula 3
    Honorary Owner

    May 5, 2005
    1,153
    Santa Barbara, CA
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    John Corbani
    Kevin,
    Don't remember what model Dino you have but all USA cars can get the heads off. I did it on my 72GT. If your motor mounts are like the book, it is impossible. If your motor mounts are like mine and omgjon's the engine is tipped back just enough. Look at Jon's pictures on his web site. There is a thread about motor mounts too. Search this forum.
    John
     
  5. Scuderia P1

    Scuderia P1 Formula Junior
    BANNED

    Sep 18, 2008
    521
    Monarch Bay, Calif
    Full Name:
    Chris Conti
    Just curious what "other things" are ? If the engine just needs a valve job then why not do it with the engine in the car ? Lot of work to remove that engine, especially in your garage at home.

    BTW daviekj, I forgot to tell you to disconnect the shifter before lifting the motor, DUH... Unless you have a problem with the clutch, gearbox or bottom end, why pull the motor ?

    Also, make sure you send the heads to a Ferrari expert, otherwise they never get the stem heights correct. Ship them to Rod Drew at FAI in Costa Mesa for an expert job. Many shops around the country send him cylinder heads,

    FAI : 949-631-6373
     
  6. jselevan

    jselevan Formula 3

    Nov 2, 2003
    1,873
    Kevin - yes the heads can be removed while the engine remains in the car, but you will spend more time and money at your chiropractor than you spend on removing the engine.

    You can not imagine how back-breaking the job will be. The engine bay simply does not lend itself to doing serious work on the engine while in the car. Furthermore, you have to remove the carburettors, loosen the heat exchanger, much of the crankcase capture hose system, the air filter housing, etc., all to provide room and access to the various nuts and bolts.

    It is much easier to remove the engine and do the job correctly on the floor. And while the engine is out, you can detail the engine bay, replace hoses, clean things up, etc.

    You can rent a cherry picker for a day, buy a 6-pack, have a couple of neighbors come by to fend off, and lift the sucker out of the car. Really easy to do, and you have a great resource in Ferrarichat. Free advice for what it is worth.

    Jim S.
     
  7. 246gts

    246gts Karting

    Jan 10, 2005
    134
    cheshire, uk
    I'll second Jim S's views on this matter. I took off the cam covers etc to bead blast in prep for the NEC a couple of weeks back, I can only now straighten up!

    Has there ever been a thread on here that gave a step by step engine removal / replacement guide?

    For sure Omijon's thread shows many of the details but has this ever been put down in writing and if not Kevin here is your chance for fame!!

    If it is as easy as people say then I might well go down that route this winter.
    Regards
    Dave
     
  8. champtc

    champtc Formula Junior

    Apr 18, 2004
    732
    I was given this interesting tip when I was re-doing an XKE a few years ago. If you take a rope (nylon or braided) and feed it thru the spark plug hole into the cylinders that have the pistons the furthest down and fill the cylinder all the way up (make darn sure that you leave enough rope sticking out of the hole to pull it back out later) then you can carefully turn the crank & the pistons will push the coiled rope up to the cylinder head and exert enough pressure to push the head up & off the studs. If you do it carefully you can get enough of a push from underneath the head to break the seal & help get the head off. I have tried to pull heads off from the top & it can be very tough. I myself have not done this but surely some guys here will have lucid opinions on whether or not it will work. Good luck!
     
  9. jselevan

    jselevan Formula 3

    Nov 2, 2003
    1,873
    Tom - brilliant! I have never heard of this approach, but it makes perfect sense. And you are correct. The most difficult and frustrating thing about removing heads is breaking the head gasket seal. Brilliant. Simply Brilliant.

    I assume that the valves will be seated as the piston rises to compress the rope (cord). You could march down the various cylinders making sure that the rope is placed in that cylinder currently on the compression stroke. In this way you can be sure that the valves are closed.

    Jim S.
     
  10. daviekj

    daviekj Formula Junior
    Silver Subscribed

    May 9, 2008
    483
    UK
    I have not yet got enough energy to start the job, but its looming.
    the comments in the thread are just the sort of cautions and suggestions I am after.
    having recently stripped the rear end for chassis clean up (leaving engine in, but mounts removed and engine jacked up about 6",.....
    see result pictures in thread FerrariChat.com > Model Specific Discussions > 206/246 >Speedo cable route
    ......I know for an engine removal that there will be a laborious task removing the boot, bonnet lids, disconnecting the drive shafts and ancilliaries etc, but the one that worries me is getting the lift angles and height right so as not to touch the chassis/body work. As usual with these sorts of tasks, until exprienced first hand, it appears very daunting.

    Like Dave, i have recently removed he cam covers for 6000mile service and taking the opportunity to glass bead them. Look great. I didn't find the removal/replace too bad having first removed the carburetors on the inlet manifold (very straight forward). Backs a little painful. However, I can see the head removal with engine in car, being far more of an issue due to the weight, lower down and sticking gasksets.

    Just a thought from champtc's suggestion, with the cams removed and all but one spark plug in per head, may be a run of compressed air in the open plug would be enough to break the seal. If i have sticking heads, I'll try it.

    Don't hold your breaths for prompt progress report, but will compile a photo record if/when it goes "ahead".

    Kevin
     
  11. Jon Hansen

    Jon Hansen Formula Junior

    Feb 6, 2007
    509
    Grand Rapids, MI
    Full Name:
    Jon Hansen
    #11 Jon Hansen, Nov 25, 2008
    Last edited: Nov 25, 2008
    I like the rope trick, its very clever! This is the first I have heard of it. As far as concerns about the valves being open, I would hope/assume the cams were removed before trying to break loose the head in this manner. Therefore, all valves would be closed as a result. Am I missing something here? Please correct me if I am wrong as I have yet to do my Dino. Rotating the cams in the head manually and confirming a TDC closure would work in any case. (timing chain disconnected)

    I pulled the head on my XKE once without problems, but that was almost 30 years ago. (I still have the car.) I think the cams stayed in on that one. I will have to dig out the work shop manual now and double check.

    An older plumber gent once gifted me with a neat trick when I was having problems sweat soldering a copper joint due to water leaking into the work area. He suggested I wad up a piece of break and jam it into the overhead tube that was dripping water to stop the leak. It worked like a charm. Just turn the water back on after completing the repair, and the bread simply dissolves. I'm not sure how to apply this technique to this thread, but you can never have too many tricks up your sleeve. I'm happy to pass them on where appropriate, and I hope this one helps someone out some day..

    Thanks again for the inspiration.
     
  12. Jon Hansen

    Jon Hansen Formula Junior

    Feb 6, 2007
    509
    Grand Rapids, MI
    Full Name:
    Jon Hansen
    Edited for spelling.
     
  13. jselevan

    jselevan Formula 3

    Nov 2, 2003
    1,873
    Jon - of course, you are correct. What was I thinking. If one is using the rope trick to remove the heads, the cams would have to be out to get to the head-bolt nuts. Hence, the valves would be closed. I guess I was too excited about a new trick to think it through.

    The bread trick is also a good one. Here is another. I use Cheerios to check the continuity of my water drain to the street. I place Cheerios at the top and put the hose in. If there is an obstruction (roots, tennis balls, kids toys), the Cheerios will ultimately dissolve. Otherwise, I can see Cheerios coming out the pipe on the lower street.

    Jim S.
     
  14. Jon Hansen

    Jon Hansen Formula Junior

    Feb 6, 2007
    509
    Grand Rapids, MI
    Full Name:
    Jon Hansen
    The cereal trick sounds much cheaper than calling in the Roto-Rooter man needlessly @ +$175/hr. Good tip.
    Cheerio for now! (ha)
     

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