Brake caliper torque values | FerrariChat

Brake caliper torque values

Discussion in '308/328' started by jmaienza, Dec 10, 2012.

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  1. jmaienza

    jmaienza Formula Junior

    Jan 8, 2009
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    What is the correct torque for installing the two, M12 x 1.5 bolts, grade 10.9 that secure the rear brake calipers to the axle carrier for a 78 308 GTS?

    I found two specs, both in Ferrari manuals, 58 ft-lb and 72 ft-lb.

    I torqued them at 58 ft-lb, reinstalled all hoses and bled system.

    I am concerned about the 72 ft-lb because you have a steel bolt going into an aluminum alloy carrier.
     
  2. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #2 Steve Magnusson, Dec 10, 2012
    Last edited: Dec 10, 2012
    IIRC, there is a (steel) helicoil in the Aluminum upright so it's not quite as bad as threading an M12 steel bolt directly into an M12 Aluminum thread.

    What is your reference for the 58 ft-lb specification? (Found the 72 ft-lb spec in the 308GT4 WSM)

    Agree with you that maybe they erred on the "too much" side initially -- isn't it an M12 x 1.25P thread (which makes the threads smaller and magnifies the force for a given torque)? Perhaps they backed off a little in something published later -- just a thought...
     
  3. jmaienza

    jmaienza Formula Junior

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    Steve,

    Thanks for the info about the helicoil. You are correct about the bolt size. It is M12 x 1.25.

    The 72 ft-lb comes from the 308GT4 WSM.

    The 58 ft-lb comes from a Ferrari document, "Service Bulletins All Models through 1980"
    page 13 is a specific service bulletin, "SB 00-5 3-20-80"

    Pages 14-18 has a chart of several models with updated torque specs.

    Page 14 states, "Screw, brake caliper to suspension upright (front and rear) 12x1.25 72
    58"
    (The 58 is right under the 72 in the chart)

    The way it is presented in the chart almost looks like the front may be 72 and the rear 58.

    Are most of the technicians using 72 ft-lb for both front and rear?
     
  4. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Nope



    Books were all wrong.


    Even 58 is dicey.
     
  5. jmaienza

    jmaienza Formula Junior

    Jan 8, 2009
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    Right now the rear brakes are all together and bled. Obviously, I don't want to take the hard line "S" pipe off and bleed the system again to gain access to the two bolts. I may leave it at 58 ft-lb.

    Could Ferrari have changed torque specs in this SB to accommodate differences in front and rear braking forces?
     
  6. Ehamilton

    Ehamilton F1 Rookie
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    When I did my rears this summer I found helicoils in there... and, as is the nature of helicoils, they came out with the bolts. I replaced them with TimeSerts... Much better.
     
  7. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #7 Steve Magnusson, Dec 10, 2012
    Last edited: Dec 10, 2012
    Could be a factor (allowing them to feel OK about backing off the spec at the rear when they figured out that the original design, even with the helicoil, couldn't take that higher torque value ;)), but there's less of a problem at the front with the front steering knuckle being steel (IIRC) rather than aluminum.

    Very likely. Can you post a scan of the page, or have a link to that "Service Bulletins All Models through 1980" document?

    No need to change it -- that's the (now) recommended value ;)
     
  8. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Helicoils do not come out when properly installed. Those were installed improperly by whoever stripped out the original aluminum threads.

    Hundreds, if not thousands of those uprights have either been helicoiled or swapped side for side because someone in the past actually believed the silly torque figure. All information in Ferrari manuals needs to be put to the smell test.





    The incorrect rear caliper bolt torque figure is a rather well known and often quoted mistake in the Ferrari manuals.

    We used it regularly to rub Ferrari's nose in their lousy books.
     
  9. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #9 Steve Magnusson, Dec 11, 2012
    Last edited: Dec 11, 2012
    Are you saying that ALL of the 308 (and other F models from the same era) SPC books that show helicoils in the rear upright figure are wrong? I have no problem believing that F over-estimated the permissible torque originally and did a later SB to reduce it, but I doubt that they added a component that didn't exist to an SPC figure and assigned it a PN.
     
  10. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Yes and no. Helicoils were used, sometimes, but you never knew when without looking. Many had plain aluminum threads. Never an explanation.

    Manual 550/89 even shows 2 lines in the torque specs for helicoiled threads and aluminum threads but no spec for with helicoil.

    The uprights are symetrical and all 4 ears are threaded. Many people just swapped them side for side when a thread stripped.

    In any event 10kpm was too high and was simply copied from another source based only on application. Ferrari books are not the work of engineers.
     
  11. Ehamilton

    Ehamilton F1 Rookie
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    No argument there.... I long ago took PO's mechanic off my Christmas card list.
     
  12. Rifledriver

    Rifledriver Three Time F1 World Champ

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    I know the feeling.
     
  13. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    So let me understand this, you go from an emphatic:

    to

    I've no doubt that many rear uprights have been swapped side-to-side and redrilled, and would even believe that very, very early 308 might have been sans helicoil (since it doesn't seem to be used on 246), but, unless you (or someone else) can post a photo of, say, a 308QV rear upright with only two caliper mounting holes and no helicoils, I'm going to believe that all of the later 308 do/did have the helicoils at birth -- but always glad to be convinced otherwise.
     
  14. Rifledriver

    Rifledriver Three Time F1 World Champ

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    My no was not intended to mean never. Never is a word I seldom apply to Ferrari.


    What I will say though is that helicoil use is shown from the earliest GT4 parts books to the latest QV parts books. And the only Ferrari reference I know of admitting to use of aluminum threads is the last book published in 1989, long after the cars in question were produced.


    Again, in any event 10 kgm is too high, helicoil or not.
     
  15. jmaienza

    jmaienza Formula Junior

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    #15 jmaienza, Dec 11, 2012
    Last edited by a moderator: Sep 7, 2017
    I managed to get a picture of one of the brake caliper holes in the axle carrier before it was cleaned. It looks like there is no helicoil. As I was assembling the brakes, I do not remember seeing any helicoils, just the thread tapped into the axle carrier. Build date on car is September 1978.

    The Service Bulletin packet is too big to be uploaded. I managed to download it on the Internet several years ago.
    Image Unavailable, Please Login
     
  16. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Funny, I draw the exact opposite conclusion from your photo based on the shape (see photo) and the color of the threads (which look more silver-shiny, like a drawn steel wire material, than the dull matte grey appearance of bare Aluminum):

    Image Unavailable, Please Login

    But do you remember where you found it (or, if anyone knows, please post where)? It doesn't seem to be up on Ben Deetman's www.ferraridatabase.com site -- and it should be! ;)
     
  17. jmaienza

    jmaienza Formula Junior

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    Well, I'm not sure what to think also.

    The rear brakes are all set now, so further observations are not going to happen. Perhaps others can take a look when they work on their rear brakes and axle carrier.


    Finally found the site:

    http://ferrari.cdyn.com/service_bulletins/

    SB 005 lists the torque specs

    Extensive list of Service Bulletins also on this page.
     

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