Acceptable Camshaft Wear? Expert Advice Needed! | FerrariChat

Acceptable Camshaft Wear? Expert Advice Needed!

Discussion in '308/328' started by robertgarven, Nov 29, 2010.

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  1. robertgarven

    robertgarven F1 Veteran
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    Feb 24, 2002
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    #1 robertgarven, Nov 29, 2010
    Last edited by a moderator: Sep 7, 2017
    Dear Friends,

    I am putting my car back together after 15 months of work, I only can work 1 maybe 2 days a week max. I noticed this wear on my #11 front bank intake cam. My borther in law who build parts for drag racers says to use some 400 grit and sand it smooth. But he works on cars that run about 3 minutes between rebuilds. The other pic is the cam on the other end of the shaft

    I am wondering if I should do that. I dont know how deep the harding is? I have only put 20K on the car in 15 years and will probably put about 20K on it till I die. What do you guys think.

    I replaced all the shims after careful measurement. A few shims showed some signs of wear put that shim looked OK. I dont know enough about this to be worried on not concerned. I wonder if this is the dreaded Zinc issue???

    BTW I hanged the oil about every 6 months 20/50 castrol. Always warm the car up before driving, use Baldwin Filter exclusively for the last 10 years.

    I would like to hear some advice from the experts on what to think??? Normally I would freak out over this but after 15 months I want to get back on the road!

    thanks in advance as usual!!

    Rob
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  2. miketuason

    miketuason F1 World Champ
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    Try using terry cloth first and since the cams are made of steel billet, you might have to work on it a bit.
     
  3. davehelms

    davehelms F1 Rookie

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    Feel it with your fingernail or a pick. Is it material added on or missing?
     
  4. CliffBeer

    CliffBeer Formula 3

    Apr 3, 2005
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    Terry cloth (as suggested above) or 600/1200 wet/dry should take the shoulders off the gouges, which would be good. If there's cam lobe material that is proud of the surface then you definitely want to get that flat.

    The lobes are offset to the valve cups, so, the idea is that the cup rotates around and the lobe doesn't wear a hole in it. I'd take a look at the cup that was running under that lobe - if it has gouges in it from the wear on the lobe then you might want to replace the cup too. If there's no obvious wear to the cup then just cleaning up the lobe a bit should be fine.

    Good luck!
     
  5. thecarreaper

    thecarreaper F1 World Champ
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    nevermind. duh.
     
  6. robertgarven

    robertgarven F1 Veteran
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    Dave,

    Yes there is material missing I can feel it with a pick. I found a couple new ones not cheap. I heard that each engine was bored to each specific camshaft is that a myth. I have a friend that needed a new camshaft for his 512 BB and I found on for him and he told me he just replaced it???

    Wow I am really getting bummed. My shaft has no flats and I have never taken the pulley off or the distributor drive off. I have early 75 so I am pretty sure I have the early cams, my car even came with metal pulleys so I am assuming the part is 105712.

    here are my questions?

    Should i get a new one or have this one repaired?

    Will a new one fit my bored caps?

    Either way what is the best way to take the pulley and dist drive off?

    Thanks for all the help!

    Rob
    cold tired and bummed
     
  7. davehelms

    davehelms F1 Rookie

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    #7 davehelms, Dec 1, 2010
    Last edited: Dec 1, 2010
    Don't fret, its no big thing.

    A replacement will fit fine. The heads were reamed with a very precise line reamer and any replacement factory part will work fine. Cams are one area of expertise Ferrari did exceptionally well, they are quite consistent one to the next. There are but a small single hand full of cam guys Worldwide that are able to duplicate the craftsmanship Ferrari did in this area.

    I have my collection of early carb engines sitting in the back room waiting for assy. for Kris' 77GTB, I should have a number of spare sets of pre cat cams. We can exchange that one for a good used one and I will have it repaired for her car, it wont be going together for a few months. Upside... it will force you to time the cams properly, at least this one time.

    Cams are case hardened and once that hard layer is breached the surrounding material flakes off fairly easily, a risk you do not want to take unless you can accurately measure the depth of the hardening. From the pictures it appears acid etched from it sitting in one spot holding a valve open, submersed in old acid laden oil.... A pretty good poster child argument for fall oil changes before storage in the snow belt areas.
     
  8. don_xvi

    don_xvi F1 Rookie

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    Ooh, I'd originally espoused this routine, for this very reason for quite a while!
    Why was it that I was finally convinced to change my mind (to spring)?
     
  9. celestialcoop

    celestialcoop Formula Junior
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    There ya go, Rob!
    Way to go, Dave!
    Cheers,
    Coop
     
  10. robertgarven

    robertgarven F1 Veteran
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    All,

    Before I read Dave's generous as always reply I had already ordered a new one. I am still trying to figure out how to remove the pulley and retorque it as these early camshafts have no flat spots for a wrench to hold it while you do that. I also have never removed the distributor drive. I know it has a taper pin but not sure if it has to be driven out a specific way. I ordered a new taper pin also.

    BTW all I am getting for Christmas and my family is a new camshaft!!! HA so much for the new TV.....

    Thanks again for all your replies and advice I really appreciate and need it.
     
  11. davehelms

    davehelms F1 Rookie

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    Post a Macro photo of the lobe ramps when you get the "new" one. I will believe it when I see it.
     
  12. Verell

    Verell F1 Veteran
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    May 5, 2001
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    This procedure effectively uses an old belt & bench vise as a strap wrench to secure the cam gear. It's also a good idea to mark the cam gear & cam holes so that the locating pin's position can be readily identified.


    You will need:
    1- Old cam belt
    1- 1/2" drive Air impact wrench with at least 450 ft-lbs of torque in reverse. an IR-231C or better.
    1- 19mm 1/2" drive impact socket
    A source of compressed air
    A bench vise firmly mounted on a workbench. It is preferable for the vise to have 'soft jaws' of Cu, brass, or Al.

    CAVEAT: This procedure requires a 2nd person or some other way of supporting the cam shaft while it's being done:

    To remove the cam I:
    1) Wrap an old cam belt around the cam gear
    2) Open bench vise jaws just enough to pull the belt down thru the jaws. Position the cam gear with the belt around it such that the gear's flange overhangs the jaws.

    Support the cam during the following steps so that it remains horizontal:
    3)Pull the belt downwards until the cam gear is resting on top of the jaws, then tighten the jaws.
    4)Use the air impact wrench in reverse to remove the cam gear bolt.
    5) Open the vise & remove the belt.
    6) Remove the locating pin from the cam gear.(optional - see next step)
    6) Remove the cam gear from the cam. (Sometimes it is easier to remove the cam gear with the locating pin still in it, then remove the pin from the cam gear. Be careful to not loose the positioning pin.

    BTW, I try to anticipate the need to remove the cam gear while the old belt is still installed & the tensioners are locked down. I loosen the front bank cam gear bolts by putting the engine on PM 5-8, and use an impact wrench to loosen the rear bank cam gear bolts, but do not remove the bolts or gears. I then rotate the engine to PM 1-4 & loosen the front bank cam gear bolts.

    An alternative bolt removal method I've seen used is to put D shaped holes on the side of 2 blocks of wood such that the holes firmly clamp a round section of the cam's body when inserted into a vise.
     
  13. Brian Harper

    Brian Harper F1 Rookie
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    Are you implying that someone is likely going to try to pass a milder cam as an earlier cam? Are early cams hen's teeth at this point?
     
  14. robertgarven

    robertgarven F1 Veteran
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    I think he meant that the early cams are hard to come by. I am not sure whether I am smart enough to see it is really the correct part as I cant find a part # on it and all 4 cams are different parts!! However the early cams had no flats to help remove the pulleys and some weird stampings on them and small arrows on the shaft before the pulley. I think they are early cam line up marks for the head. Plus the early parts came wrapped in a rubber like wax coating. When I replaced a timing gear part it came like this. We will see......

    Rob

    fingers crossed
     
  15. robertgarven

    robertgarven F1 Veteran
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    #15 robertgarven, Dec 9, 2010
    Last edited by a moderator: Sep 7, 2017
    WOW,

    Dave, do you have any tips for removing the waxy stuff. The last time I did this the stuff was more rubbery. This stuff is pretty hard and sticking to the part. No rust, looks like the right one so far. f anyone has any suggestions on how to do that let me know!! I have had a bad day this is making it better!

    At first I could not find the cam cap assembly mark but I finally did. Now all I have to do is clean it up and figure out if it the right part. I have never been lucky but I think my car is maybe because i love it so much!!
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  16. Brian Harper

    Brian Harper F1 Rookie
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    Gasoline?

    So what is that? Some real NOS cam hidden in some Italian barn for 35 years?
     
  17. hanknum

    hanknum Formula 3

    Nov 1, 2003
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    Hey Rob,

    I borrowed a friends impact gun to remove my cam sprockets for my euro cam installation. You can come over and we can "zap" them off. I've been able to take them off with the gun just by holding onto the cam.

    Henry
     
  18. davehelms

    davehelms F1 Rookie

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    Consider it a labor of love, few get the oppertunity to do that these days.

    You are a parts bird dog!!!! I have this 77B that I need........
     
  19. robertgarven

    robertgarven F1 Veteran
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    Henry,

    Thanks so much for the offer. I know I can get it off but not sure how to torque it down by myself. Maybe we can help each other. Do you know which cam is which? Have you found any part numbers. I assume you got the same cams as I did. I should have bought those P6 cams if i knew i was going to go through all this! I have developed a good network of parts guys, this was from my friend Dave who works on the the TR website. They have another new one in the UK at Classic Parts.

    Dave, Thats how I found those great hoses too! Do you have any idea how to identify this part to see if it the correct one. I seems to be by all the tags. I just want to be sure.

    Thanks again for all your help I will need some more before this is over...

    Rob
     
  20. davehelms

    davehelms F1 Rookie

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    Your very welcome, I am glad you were able to find a NOS part. In your service records that just tells a story about a proper service being done the way they used to be done a few decades ago.

    With the extended neck it is surely a 5-8 cam. Laid side by side, checking the line up marks you will be able to verify against your old one if its intake or exhaust. When in question on profiles I mount them in my lathe with a degree wheel and plot the ramps. As an open ended rule... NOS parts of this age are fairly accurate regarding part numbering being correct. That was a different age and time when there was a bit more pride.

    He is a good man and has helped me out many times.

    I had considered P6 cams but... that's too easy. Technology has come a long ways since that profile was designed and I decided it was time to come up with a new profile. The fuel has changed and now computers can design a lobe profile and overlaps vastly more efficient than that 1960's design. It is killing me not to hotrod Kris's 308 engine. If I did, nothing productive would be learned that could be directly applied to an everyday 308 2v engine. That said, few are willing to upgrade these engines, even in the way of cams so.... I may cave into my want to build the ultimate emissions compliant hotrod engine so long as there is no practical market for upgrades. I'm rather hoping I loose the argument with myself as it would pain me to build a stock engine for one of our own cars.
     
  21. thecarreaper

    thecarreaper F1 World Champ
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    looks like cosmoline, used alot on guns. any good gun blaster should work, as would kerosene. i dislike using gasoline to clean stuff, as the vapor point / fire hazard bugs me.

    marvel mystery oil will also soften / remove stuff like that, but it takes some time.

    dont drop the cam, as it gets REALLY SLIPPERY.

    my machine gun barrels come coated in cosmoline. :)
     
  22. robertgarven

    robertgarven F1 Veteran
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    #22 robertgarven, Dec 11, 2010
    Last edited by a moderator: Sep 7, 2017
    All,

    Here is what i did today. 8 hours and im not done. I have never had a cam with both ends open. It has a about 1/2" hole going the whole shaft. I am glad i kept messing with it as I thought it stopped in the middle but tapping a 1'4" extension with small rags through cleaned out some real big chunks! I am going to spend all day tomorrow on this again. I cant imagine a piece of this plugging up a bearing cap race!

    Here are also some of the marks. Not sure what the mark like an A is, and after I cleaned off the oval mark I could ot read it. Also the cam cap mark. Do you think it would be OK to set the car up initially with this mark. I have had a few friends index their cams just to find out the marks were spot on. At my skill level not sure i can do this or have the tools and skill.

    BTW it looks like the shaft was dipped in oil, then into this half wax half rubber solution as the covering went about 6" into the hole on either end! Also there is a small machining dot on each side of each cam i guess for machining the lobe. (see pic).

    thanks again for everyones advice and help.

    Rob
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  23. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    A = Aspirazione = Intake
     
  24. robertgarven

    robertgarven F1 Veteran
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    Mille Grazie!
     
  25. fatbillybob

    fatbillybob Two Time F1 World Champ
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    see that tiny little hole in the lobe in your last picture? make sure those holes are clean. The summitracing.com generic degree wheel fits the 348 and 550 crank snout and the 308qv and probably the 2 valve. You can get a generic dial gage for 10 bucks harbor freight and tool that works fine. Read up on the 2 most popular timing methods and use the wsm factory specs and time the motor. Let us know how far off the assembly marks are especially with the new cam. save the old cam shaft it can be repaired at web cam in riverside.

    http://www.webcamshafts.com/

    http://www.summitracing.com/parts/SUM-G1057/

    http://www.harborfreight.com/hand-tools/precision-hand-tools/multipositional-magnetic-base-with-fine-adjustment-5645.html

    http://www.harborfreight.com/1-inch-travel-machinists-dial-indicator-623.html
     

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