A question for mechanical engineers (engine RPM related) | FerrariChat

A question for mechanical engineers (engine RPM related)

Discussion in 'Technical Q&A' started by TTR, Feb 3, 2022.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. TTR

    TTR F1 Veteran
    Rossa Subscribed

    Mar 29, 2007
    5,751
    Riverside, CA
    Full Name:
    Timo
    I recently had a conversation about engine RPMs and came up with a question regarding the "redline".
    Does anyone here have or know of any relatively simple math formula for calculating a somewhat accurate "redline" on any given engine, or more specifically, let's say, a common 90 degree (single in-block cam, push rod) V8 , a la SBC or similar ?
    I realize there are number of contributing variables, but something that would easily give an a close estimate ?
    Just curious.
     
  2. bpu699

    bpu699 F1 World Champ
    Owner Silver Subscribed

    Dec 9, 2003
    17,429
    wisconsin/chicago
    Full Name:
    bo
    I would think that’s highly specific to components used. Piston weight, materials, rod composition, bearing type, yada, yada.

    My guess is manufacturers run to destruction…

    (rpm destruction)X0.8= redline…

    :)
     
    whatheheck and JCR like this.
  3. garybobileff

    garybobileff Formula 3
    Sponsor

    Feb 5, 2004
    1,169
    San Diego CA
    Full Name:
    Gary
    Maximum engine RPM is to consider many factors. A basic rule of thumb is to calculate piston speed. For that, multiply the stroke by PI, and then divide by 12 to get your piston feet per revolution. Then take that figure and multiply that by maximum engine speed to get the maximum feet per minute . Typically, that will be some where around 4,700 FPM (feet per minute) piston speed. So, in reality, the shorter the stroke, the higher the engine RPM's. As an example, try turning a big block Chevy at 8,000 rpm's with out catastrophic results in it's stock form. But trying to do that with a Ferrari or similar motor with a short stroke, it will not be a challenge. Yes, other factors such as are the rods strong enough, such as Carillo's, and heavier springs in the valve train, and short skirt light weight pistons all are part of your maximum RPM factoring.
    Gary Bobileff
     
    morcal and TTR like this.
  4. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    36,750
    Cowboy Capitol of the World
    Full Name:
    Brian Crall
    #4 Rifledriver, Feb 3, 2022
    Last edited: Feb 3, 2022
    No they dont. Redline is almost never due to structural limitations except in racing engines. It is far more commonly just a little above maximum power.
    My supercharged Ford F 150 Lightning is around 5400. The engine mechanically is capable of far higher speeds but any faster yields no more power. I had a modified Datsun 510 many years ago. It would easily go over 10,000 but anymore than 8700 or so was a waste of time At higher speeds pistons and valve spring life was very short. Ferrari 355 was designed to be a 10,000 rpm engine but durability testing showed timing belt life was unacceptable so it was lowered to 8500. A lot of factors are considered but typically not material maximum limitations.
     
  5. bpu699

    bpu699 F1 World Champ
    Owner Silver Subscribed

    Dec 9, 2003
    17,429
    wisconsin/chicago
    Full Name:
    bo
    Isn’t there an rpm at which pistons hit valves… at least on interference motors?

    Diesel truck motors have a redline under power, and a redline under engine braking… the latter from what I’m told prevents piston departure.
     
  6. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    36,750
    Cowboy Capitol of the World
    Full Name:
    Brian Crall
    A. Yes there is but is is physics the limits it. Diesel is very slow burning so they simply make no power at a speed gas engines can make good power. Also due to the stresses involved they have very heavy reciprocating parts. So unlike gas engines they do have structural limitations and if your Cat diesel doesnt last 400,000 miles you'll be pissed so the speed limits are to assure that can happen.

    Typically except on high rpm race motors there is no way a valve will hit a piston simply from floating. It needs to have a failure that causes a cam timing issue to allow it.
     
  7. INTMD8

    INTMD8 F1 Veteran
    Owner Silver Subscribed

    Jun 10, 2007
    6,677
    Lake Villa IL
    If you knew the details of the engine it would be easy to ballpark. Generally you would build something with goals in mind, such as how much power and where you want to make it, choose components accordingly.
     
  8. TTR

    TTR F1 Veteran
    Rossa Subscribed

    Mar 29, 2007
    5,751
    Riverside, CA
    Full Name:
    Timo
    Thank you all, gentlemen, for taking time with this.
    My curiosity just stemmed from a conversation regarding a pretty much "stock" early 1950s American road car (pushrod) V8 and what could/should/would its or any similar engine's (safe bet) "redline" be.
    Since I know the engine's technical details and OEM performance specs, I'll try using Gary's formula and see how close I get.
    Presumably "it"s should be slightly above the RPM for Max HP, right ?
     
  9. Turbopanzer

    Turbopanzer F1 World Champ

    Oct 2, 2011
    11,120
    Under a bonnet
    Full Name:
    Panzer
  10. 360trev

    360trev F1 Rookie
    Project Master

    Oct 29, 2005
    4,319
    Gibraltar
    Full Name:
    360trev


    Increasing rpm limits can yield more power but only if the design is considered 'as a whole', including flow through head and valves, cam profile as well as stroke length, safe max piston speed, etc. Ofcourse increasing rev limit can also place more stress on engine components such as bearings and hence when a high rpm design is being considered so is high up the list the minimizing weight of reciprocating masses, and it goes without saying that such engines should be extremely well balanced. Hence why some engines have hollow valves and titanium con-rods, lighter pistons, etc. How far you can or should go depends on so many design factors that its quite difficult to generalize.

    The video in the link explains a lot of the questions being asked in an easy to digest fashion. Many argue you can make more power and torque say with an increased stroke length but ultimately that could increase piston speeds too much for your engine design so may require you to reduce maximum rpm, even though you'll be making more power. So max rpm isn't always the limiting factor to making more power, there are many ways to make power than just via revs. If you cannot flow enough air through the heads and intake valves or get the gasses out quick enough there isn't much point revving higher as an example and as others have mentioned there are other important considerations such what revving so high does to impact on say other engine system components such as cam belt tensioners, belts, etc.
     
  11. raemin

    raemin Formula 3

    Jan 16, 2007
    2,256
    Lyon (FR)
    Full Name:
    R. Emin
    On an old car you do also have to factor for ignition. Point ignition has some serious limitations at high rpms: the fixed dwell means the higher the rpm, the less the charging time for the coil (i.e not enough energy to produce the required amount of sparks). Driving a 50's V8 at high rpm, would certainly require multiple coils.
     
    360trev likes this.
  12. INTMD8

    INTMD8 F1 Veteran
    Owner Silver Subscribed

    Jun 10, 2007
    6,677
    Lake Villa IL
    What are we considering "high rpm" for a 50's V8? As most would run out of breath long before a single point ignition couldn't keep up.

    Most made peak HP well below 5k.

    I did some head work and cam reground on my 59 Cadillac and still barely turn it over 5k.
     
  13. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    36,750
    Cowboy Capitol of the World
    Full Name:
    Brian Crall
    I ran standard point ignition on a Datsun that went to 10,000 and had no point float. Ferrari ran points on 8000 rpm engines.
     
  14. TTR

    TTR F1 Veteran
    Rossa Subscribed

    Mar 29, 2007
    5,751
    Riverside, CA
    Full Name:
    Timo
    Gary, I just tried to use this and ran into a dilemma, if you will or perhaps I just don't understand what I'm reading or math ?
    My initial idea was to try determine "maximum engine speed", but it seems your method suggests it is already known.
    In my attempt to calculate this I can use the "known" stroke (3.344") and multiplying it by PI (3.1416), I get 10.505(?), which I then divide by 12 to get 0.875 (piston ft/rev), but how do I use any of this to determine "max engine speed" ?
    I also know that my engines OEM Max HP rating was given at 4400 RPM, but trying to figure how many RPMs beyond that is the safe bet "max engine (RPM) speed", i.e the redline ? 300 RPM (=4700) ? 500 (= 4900) ? Or... ?
     
  15. raemin

    raemin Formula 3

    Jan 16, 2007
    2,256
    Lyon (FR)
    Full Name:
    R. Emin
    Instead of relative to max HP I would probably consider relative to max torque? I would assume that once max torque is reached we start to play with the physical limits of the engine (even if the efficiency loss is partially compensated by the higher rpm).

    Assuming the torque curve is a perfect sinusoïd, at 2x you would have 0 torque left. So if your engine max torque is at 3000rpm, no way it can reach 6000rpm.

    On my cars max rpm is rougly 1.5x max torque rpm, this seems consistent with other vintage v12. Maybe that one can play with a higher ratio but in any case it will be closer to 1.5x than 2x
     
  16. TTR

    TTR F1 Veteran
    Rossa Subscribed

    Mar 29, 2007
    5,751
    Riverside, CA
    Full Name:
    Timo
    Dear @raemin, as I indicated in my posts, I'm merely/only interested in knowing/learning if there's a relatively simple mathematic formula to calculate max RPM, i.e. redline.
    If there isn't one, oh well, I'm not going to loose sleep over it.

    P.S. If using your suggested idea of "maximum engine speed" (i.e. redline) being (close to) 1.5 times torque RPM, in my case it would equate to about 3600 RPM, which would make it 800 RPM below manufacturers rating for Max HP at 4400 RPM.
     
  17. raemin

    raemin Formula 3

    Jan 16, 2007
    2,256
    Lyon (FR)
    Full Name:
    R. Emin
    Answer : No... (your engine is obviously not a common one)

    Engine modelling is not only about mathematical formulas, it's also about simulations and iterative scenarii. You can get away with the later when you do use a "common" design. Not in this case.

    What's your objective?
    1) If you do want to add a rev-limiter in order to save a valuable vintage engine I would just suggest to follow the original manufacturer recommendation.
    2) If you want to gain a bit of power-band, I would think about-it twice, as this engine is probably not as strong as what it was when it left the factory 50 years ago. Also based on your description, there is not much left to be reclaimed.
    3) If you engine was recently upgraded, the mechanic who did the job should give you some direction.

    Assuming you want to experiment: at first sight I would say that your engine heads are not overly optimized, so unlike a revy Ferrari that will happily drive itself to self-destruction, your engine should show the limits of its valve-train before you get a chance to destroy the block (i.e less costly in case of failure). So unless you want to invest in proper engine modelling you can empirically test a bit more rpm until you feel uncomfortable with the noise of the valve-train. Did this on my Renault 5 turbo cup, Not for the faint of heart (and unlike your car my "cleon" block was quite easy to source in case of failure).
     
  18. cpnklin1950

    cpnklin1950 Rookie

    May 25, 2016
    2
    Ivins, Utah
    Full Name:
    Eric L Conklin
    I have a 1981 Ferrari 308 GTBi with only 13,600+ original verified miles. It has a blown engine from a mechanic not locking down the cams while doing a belt change. I have an estimate from Carobu Engineering, New Mexico for $25,000 to $35,000 to repair. Question will a 355 motor fit into a 308 engine bay. I know that the 308 is transverse and the 355 in longitude. But could it be done without messing with the frame? The 355 has 18000 miles and his car is as pristine as mine. Everything comes with his motor, engine, transaxle, radiators, air boxes, linkage, intake plenum, exhaust system wiring harness, everything attached to the engine comes with it for $18,500. What do you think?
     
  19. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,506
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    #19 Steve Magnusson, Feb 7, 2022
    Last edited: Feb 7, 2022
    I think you should start a new thread for this as it has nothing to do with this thread ;).

    I think I recall seeing a 308 with a 355 powerplant here, but it's got to be a huge amount of $/work (in addition to the $18,500). I'd also guess that you'd lose the rear boot area with the gearbox behind the engine.

    Edit: a couple of prior threads here:

    https://www.ferrarichat.com/forum/threads/308-based-288-gto-with-355-engine.38256

    but looks like you need to do the longer wheelbase change ala 288GTO too.
     

Share This Page