85 308 GTS Euro: Throttle Body Vacuum Port Identification | FerrariChat

85 308 GTS Euro: Throttle Body Vacuum Port Identification

Discussion in '308/328' started by AverageGuy2, Apr 23, 2023.

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  1. AverageGuy2

    AverageGuy2 Karting

    Apr 7, 2023
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    Salt Lake City, Utah
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    Brendan
  2. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #2 Steve Magnusson, Apr 23, 2023
    Last edited: Apr 23, 2023
    On an unmodified euro 308QV, that hose port would be connected to the top port on the WUR -- hose #50 here (and the lower port on the WUR would be connected to the port upstream of the throttle plate):

    https://www.ferrariparts.co.uk/diagram/ferrari/308-quattrovalvole/010-fuel-injection-system-fuel-distributors--lines (They mangled this drawing a little.)

    On a euro 308 QV modified for the US that hose port would be blocked, and the top port on the WUR would be left open to atmosphere or (better) connected to somewhere upstream of the throttle plate.

    In no case should that hose port be just left open to atmosphere (as that would be a vacuum leak downstream of the throttle plate). What is the Bosch part number on your WUR? Does your WUR have a lower port.
     
  3. AverageGuy2

    AverageGuy2 Karting

    Apr 7, 2023
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    Steve, thank you for the information. Looks like the part number is: 0438140. It doesn't look like there is a port on this WUR for a vacuum line.
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  4. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    You are missing few numbers there (there should be three more numbers following the ...140) that might be stamped in and not cast upward) -- and the lower port, if present, is at the other end of the WUR.

    PS (I edited my post so please reread).
     
  5. AverageGuy2

    AverageGuy2 Karting

    Apr 7, 2023
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    Found the last (3) numbers: 071. I am pretty sure this WUR doesn't have any vacuum ports. Used a small video camera around the entirety of it and couldn't see any ports.
     
  6. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    That is hitting my often-wrong memory as an unusual (non-Ferrari) WUR number. Having no port on the top (pointing upward) is also very non-Ferrari. Will post picture later to clarify (but a WUR with no ports at all would only compensate for temperature).
     
  7. AverageGuy2

    AverageGuy2 Karting

    Apr 7, 2023
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    Great (eyes rolling) this car just keeps on giving. I plugged that vacuum port, hopefully that will make a difference with performance. Maybe I'll have to source the proper WUR. Thanks for your time and help Steve.
     
  8. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Well, when you buy a euro version in the US there is some risk since it gets modified and then, usually, unmodified (often poorly) later ;). A search on that Bosch PN comes back as a BMW or MB WUR, and it might be quasi-appropriate IF the "with Lambda" modifications are still present. However, if the "with Lambda" stuff has been removed, or is disabled, it would be necessary to get the correct "without Lambda" WUR (as that's what adds enrichment during acceleration when "without Lambda"). Do you (still) have a frequency valve added into the CIS plumbing? If you can post a pic or 2 of your engine bay I'd be glad to give it a look over.
     
  9. AverageGuy2

    AverageGuy2 Karting

    Apr 7, 2023
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    Oh, its been poorly cared for; that's for sure. Believe I can hear the frequency valve buzzing sometimes, at least I assume that's the noise. Good to hear the WUR is available from BMW or MB. Not sure if the Lambda is present in the car. Here's some pictures:
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  10. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #10 Steve Magnusson, Apr 23, 2023
    Last edited: Apr 23, 2023
    No, I would say that if it was ever modified to be "with Lambda", it's been removed. Here's a picture of a typical addition of a frequency valve to the 2-valve V8, and one of the banjo bolts at the WUR will be a longer one with two banjo fittings stacked on top of each other:

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    If you do want to get back to stock euro operation, I believe the correct WUR for a euro 308QV is either 0438140078 for up to engine SN 728 and 0438140116 for engine SNs after 728 (but either would work OKish I think). Note the two hose ports -- one on top pointing up, and one at bottom pointing out to the side:

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  11. GordonC

    GordonC F1 Rookie
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    Agreed, my very late 1984 Euro QV has a WUR number ending in 116, and has the port on top that is missing on the OP's WUR.
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    SeattleM5 rebuilt it for me 5 years ago, along with the fuel distributor - it turned out that the WUR was near perfect, except that the bimetallic strip was broken... and Bosch doesn't sell a replacement bimetallic strip for the 116. They offer 69 variations of WURs, according to Special T Auto , and the -116 version isn't available as a rebuilt WUR either. SeattleM5 was able to use a replacement bimetallic strip from a WUR -013, which was only ever used on the 1978-79 SAAB 99

    The WUR is a critical part of the K-Jet fuel injection system, and Bosch fine-tuned the WUR cold and warm fuel pressure maps for each version, so they're not readily interchangeable. For example, here are the fuel pressure maps for the -033 WUR for a Euro 2 valve 308 engine alongside the -116 map for the Euro 4 valve engine - those ranges are so different that even with adjusting a -033 WUR you couldn't get it within the operating window of a -116 WUR. You can find WUR fuel pressure maps on the internet (here's a good link about how WURs work: https://www.ferrarichat.com/forum/threads/wur-rebuild.547525/
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    When we were researching for my WUR -116 bimetallic strip issue, I browsed Bosch WUR Cold Control Pressure charts on the internet and found that the -045 WUR in the 1978-79 Porsche 911 SC has almost the same control pressure ranges, close enough so that a -045 WUR could be adjusted to give control pressures within the 308's -116 WUR range. So, that's a backup plan for the future (and while the -116 is unobtainable because of the bimetal strip not being available, a rebuilt -045 WUR could be found for $270 USD, at least in 2018)

    This was my -116 WUR test report from SeattleM5 after he installed and setup the -013 bimetallic strip:
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    Gordon
     
  12. AverageGuy2

    AverageGuy2 Karting

    Apr 7, 2023
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    Steve, Gordon, thank you so much for the very helpful information; I sincerely appreciate it. Think I will hold off on replacing the WUR until I can find something a bit cheaper than what I am seeing online.
     
  13. AverageGuy2

    AverageGuy2 Karting

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    Found a WUR 0438140116 on eBay. Purchased and sent a message explaing to the selling that I don't have an exchange. Hopefully this person will still sell it to me, fingers crossed.

    https://www.ebay.com/itm/223469442021
     
  14. AverageGuy2

    AverageGuy2 Karting

    Apr 7, 2023
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    Looks like the WUR I purchased is not Bosch as per the listing on eBay. It may have been made by the seller on eBay (k-jet57colin) as it has casting marks for this persons business.

    I don't believe it is functioning properly. When connected the car has very little power, bogs down when accelerating and dies when coming to a stop. I disconnected power cable connection to the WUR and it seems to run much better; power returned and no more bogging down, still dies when coming to a stop however.

    Does anyone have any suggestions as to what would cause this issue if it isn't a defective WUR?

    Thanks so much
     
  15. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    The WUR is not a plug-n-play replaceable item as they have a large tolerance. The typical diagnostic procedure would be:

    1. Confirm the regulated supply pressure is in spec.
    2. Measure the WUR cold control pressure and the warm control pressure both with and without vacuum.
    If something in step 2 is not in spec = bad WUR = return to Seller.
    If all in step 2 is in spec = the mixture screw is tweaked at warm idle to give the correct air-fuel ratio.
     
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  16. AverageGuy2

    AverageGuy2 Karting

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    Steve, thank you for the helpful information. Do you where I could find instructions for that process by chance?
     
  17. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    #17 Steve Magnusson, Jun 5, 2023
    Last edited: Jun 5, 2023
    The Bosch K-Jet without Lambda system (how Ferrari implemented it on 308 and Mondial) is in the Mondial8/QV WSM 281/83 Chapter D (specifically pages D37-D41 for the pressure measurements):

    https://www.dropbox.com/s/z99soo68ny9n2qa/Mondial8qv_workshop_281-83.pdf?dl=0

    but you should read the whole chapter D. It isn't necessary to have that exact test tool, but you might need to get some banjo bolts/other fittings to tap into the right places. Go to Youtube as well -- I'm sure people have posted videos about how to measure things like control pressure on a Bosch K-Jet system.
     
  18. AverageGuy2

    AverageGuy2 Karting

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    Thank you sir. I'll go over it today. Really appreciate it.
     
  19. SeattleM5

    SeattleM5 Formula 3
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    I agree with Steve, the next most appropriate step is to check CCP and WCP with and without vacuum to determine of the WUR is calibrated appropriately. Many years ago one of our Fchat members, Carl Rose, put together a testing protocol with photos: Ferrari 328 CIS Fuel Pressure Check (b2resource.com) . This is for a 328 but the process would be very similar for your 308. If you have any difficulties with the fuel pressure testing let me know, I have a fuel distributor/WUR testing rig and I'd be happy to test the WUR for you. Happy to do if for you for free if you want to cover the shipping costs.

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  20. AverageGuy2

    AverageGuy2 Karting

    Apr 7, 2023
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    Ettore, thank you so much for offering to test the WUR. If I can't get this resolved on my own I'll certainly take you up on that. I sure have a lot to learn about these cars.
     

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