Brake clunk sound | FerrariChat

Brake clunk sound

Discussion in '456/550/575' started by Bovien, Jul 20, 2021.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. Bovien

    Bovien Rookie

    Jan 15, 2021
    42
    550: I'm having a clunk sound when depressing the brake pedal at roughly 1/2 pressure/halfway travel.
    It's independent of movement and vacuum/engine on. Can be heard both inside and out.
    Listening with a stetoscope, it seems to come from the T at the brake pressure sensor. Local dealership says that's not it, but blames the master/slave cylinder.
    I've bled these as well as driverside front wheel. No change.
    Sounds use like something of metal gives/moves at a certain pressure and can be felt through the pedal. I have no leaks and all bolts seems to be tight.

    Anyone experienced this or have some idea of how to proceed without just replacing parts with new.
     
  2. tantumaude

    tantumaude Formula Junior
    Silver Subscribed

    Mar 3, 2016
    936
    Burlington, Canada
    Full Name:
    Mat
    Not sure what the dealership is on about with slave cylinders on a brake system...do the brakes perform as expected?
     
  3. Bovien

    Bovien Rookie

    Jan 15, 2021
    42
    Yes, they do. But the fact that whatever gives under pressure can be felt in the pedal is worrying.
     
  4. Qavion

    Qavion F1 World Champ
    Silver Subscribed

    Feb 20, 2015
    11,534
    Sydney
    Full Name:
    Ian Riddell
    #4 Qavion, Jul 20, 2021
    Last edited: Jul 20, 2021
    Interesting. A faulty brake pressure sensor has been known to cause a knocking sound on the F355.

    https://www.ferrarichat.com/forum/posts/146952841/

    (first page of this thread only... It digresses after that)

    Sounds like identical symptoms.
     
  5. Qavion

    Qavion F1 World Champ
    Silver Subscribed

    Feb 20, 2015
    11,534
    Sydney
    Full Name:
    Ian Riddell
    #5 Qavion, Jul 20, 2021
    Last edited: Jul 20, 2021
    This would be the equivalent switch on the 550 (Item 7)

    Image Unavailable, Please Login

    Since the switch is for the suspension system, your brake system should be relatively normal (if this is the cause). It's just to prevent dive when braking.

    Changing that switch first would sound like a good first DIY step to me. Eurospares has these for U$24 (21 Euro)

    https://www.eurospares.co.uk/parts/ferrari/550-maranello/brakes-wheels/brake-system-not-for-gd-19861

    For info, the switch has the same part number as the one on the F355.
     
    F456M likes this.
  6. Bovien

    Bovien Rookie

    Jan 15, 2021
    42
    Wow! Thanks! That is the exact description of my issue. It also comes to the same conclusion I got to with a 3$ stetoscope and a girlfriend stamping the pedal. :D

    Suspension system? Really? I thought it would go to ECU monitoring brakepressure for safety. The sensor sits on a line going from the master cylinder to the ABS system. i'm guessing the signal could be used as input to the active suspension (which i cant seem to feel any function of, except traction control not kicking in constantly). The part no is the same and yes, it is cheap. Would probably need to bleed the whole system again after replacing it though.
     
  7. Bovien

    Bovien Rookie

    Jan 15, 2021
    42
    Ordered 154309 now. I'll return here, if that is the fix, so its documented yet again.
     
    Qavion likes this.
  8. Qavion

    Qavion F1 World Champ
    Silver Subscribed

    Feb 20, 2015
    11,534
    Sydney
    Full Name:
    Ian Riddell
    The wiring diagrams show the sensor is wired into the Suspension ECU only. As I said, the sensor is for anti-dive. When you stomp on the brake pedal, the front of the car will tend to drop. The suspension ECU tells the shock aborbers to firm up. I'm not sure what this does to the car dynamically. Perhaps it maintains the geometry of the suspension for better handling.

    Looking forward to the update.

    I don't know if bleeding is required. Experts? I assume there is no pressure in the line until you push the brake pedal, but I guess fluid may leak out when you remove the switch. I would clean up everything near the switch so you can do a fast swap. Use lots of rags to protect the paintwork.
     
    Bovien likes this.
  9. Bovien

    Bovien Rookie

    Jan 15, 2021
    42
    Makes sense yes. I think you are spot on in regards to geometry. Also, weight transfer is preferably to be avoided. Braking into a corner, with a heavy V12 hanging over a single front tire, is asking for understeer. I'll try to test the 'sport' function when braking, if there is a noticable difference. As mentioned, I haven't found any change in firmness with sport on/off. I thought something might be off in my system, due to age/lack of use from original owner. But again, this must be one of the first active suspension systems..

    My thoughts are the same. The T junction can be loosened a bit to get a rag under there, depending on how much flex I have in the brake lines going down there. But should be doable. If nothing comes out, all is well. But it any air in there is too much. Especially as the line goes to the ABS system and I don't know how that would react.
    What brake fluid is Ferrari recommended for the 550? I only have Castrol SRF, and that is wasted on this in my mind.
     
    Qavion likes this.
  10. Qavion

    Qavion F1 World Champ
    Silver Subscribed

    Feb 20, 2015
    11,534
    Sydney
    Full Name:
    Ian Riddell
    #10 Qavion, Jul 21, 2021
    Last edited: Jul 21, 2021
    Not sure what you mean by "wasted on this". Remember the fluid is used for the clutch, too (same reservoir).
    What does your handbook say? The WSM says Shell Donax UB Brake Fluid Dot4 Ultra.

    http://triska-uploads.s3.amazonaws.com/1480499938-TDS_Brake_and_Clutch_Fluid_DOT_4_Ultra.pdf

    https://oilgrease.co.in/brake-and-clutch-fluid-dot-4-ultra-shell/

    I know I always have trouble finding the right fluid for my F355. I think I ended up using Motul RBF600.

    I see the sensor has a pressure value printed stamped on the side. Perhaps it's a switch rather than a sensor?

    Image Unavailable, Please Login
     
  11. Bovien

    Bovien Rookie

    Jan 15, 2021
    42
    I mean that SRF have an extremely high boiling point, being expensive but quicker at absorbing moisture, hence must be changed more often. Hence this being a track oriented fluid. Use it on my GT3.
    I'll have a look for the Shell Donax. I should have checked the manual. I'm still getting used to how great Ferrari are at giving relevant info in their manuals, as opposed to almost everyone else.


    I wouldn't think of that. Makes sense. It must have some kind of moving part to make that sound. Also looks like a regular oil pressure switch from my old 205GTI.
     
    Qavion likes this.
  12. franschman

    franschman Formula Junior

    Dec 18, 2017
    350
    Holland
    Full Name:
    Bart
    Old Lancia had such switch mounted on the master cylinder to switch the brake light.
     
  13. Qavion

    Qavion F1 World Champ
    Silver Subscribed

    Feb 20, 2015
    11,534
    Sydney
    Full Name:
    Ian Riddell
    @Bovien Any update on your clunk sound?
     
  14. Bovien

    Bovien Rookie

    Jan 15, 2021
    42
    Sadly no. I got the part home, and would replace it, but the whole assembly feels too delicate to force, and it is really stuck on there.
    I decided to asked Ferrari to do it, when it goes on for a service
     
    Qavion likes this.

Share This Page