Torque Wrench Accuracy | FerrariChat

Torque Wrench Accuracy

Discussion in 'Technical Q&A' started by lkstaack, Mar 30, 2021.

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  1. lkstaack

    lkstaack Formula Junior

    Dec 9, 2020
    252
    San Diego
    Full Name:
    Lars
    #1 lkstaack, Mar 30, 2021
    Last edited: Mar 30, 2021
    It's recently come to my attention that I may have inadvertently been over or under torqueing nuts/bolts because I was unaware that torque wrench manufacturers don't design their products for accuracy at the low and high end of the model torque capability. Is this something I should be concerned about?

    Besides providing the low and high end of a torque wrenches capability, manufacturers provide the wrenches accuracy and the range that accuracy pertains to. For instance, let's say a wrench is rated between 10-100 ft/lbs with +/-2% CCW accuracy between 20% and 95%. That means, the manufacturer will only vouch for 2% accuracy between 28 - 85.5 ft/lbs. Before 28 ft/lbs and after 85.5 ft/lbs thar be dragons.

    This may account for the intake manifold stud I sheared on a BMW a few years ago while carefully torqueing it. Maybe I should be using my 1/4" torque wrench to tighten the oil filter cartridge 25 Nm, rather than my 3/8" (whose accuracy is only certified no lower than 38 Nm)?

    I understand that an experienced mechanic will tighten the cartridge until it's gudentite; but my question stands: should mechanics be concerned about the accuracy of their torque wrenches before and after the specified % of capability?
     
  2. BillyD

    BillyD Formula 3
    Silver Subscribed

    Feb 28, 2004
    1,776
    Pacific Northwest
    Full Name:
    Bill
    I'd say yes. I always use my 3/8"wrench if possible and sometimes the 1/4" wrench so I'm at the top of their range. Even then I worry about anything I'm tightening into aluminum.
     
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  3. f355spider

    f355spider F1 World Champ
    Owner Rossa Subscribed

    May 29, 2001
    17,934
    USA
    I was aware of this, and why I bought a second wrench for things other than torquing wheel bolts. I have a second wrench for lower torque requirements.
    I think it is equally important to have my wrenches checked periodically, though due to the low use they get, it has only happened a couple times over the past 25 years, but they were spot on each time (last was about 6 years ago). I use Utica Tools wrenches, and have sent them to the factory for checking. They return them with a certificate of accuracy in each direction.
     
  4. vincep99

    vincep99 Formula 3
    Owner Silver Subscribed

    Jun 8, 2009
    1,930
    More important than accuracy is being consistent on what you use on the threads: if the spec call for dry or lubed and if lubed what type of lube (quite often some anti-seize compound). The reason is that torque is only an indirect measurement of what is really important: axial force. The axial force varies widely even at a given, precise torque depending on the thread friction, which varies widely with lubrication and type
     
  5. 2dinos

    2dinos F1 Rookie

    Jan 13, 2007
    2,776
    Imho - the torque is very important. If nothing else, it gives the known torque to properly hold the assembly together without damage.

    Start with good tools needless to say. When I worked for an aircraft co, there were torque calibrators scattered throughout the shops. I just purchased some Snap-on tools and they were pretty much spot on over the entire range. A colleague brought in his super cheapie torque wrench an it was a random number generator for torque values. I believe most quality system call for periodic calibration intervals of 1 yr for these tools and after any event which may compromise accuracy, dropping etc..
     
  6. Ferrari Tech

    Ferrari Tech Formula 3

    Mar 5, 2010
    1,126
    Georgia
    Full Name:
    Wade Williams
    I have 14 torque wrenches. I understand the range and accuracies. I have one for 40-200 inch pounds and various ones all the way up to 100-600 foot pounds. I have to have them to cover the range of fasteners I deal with. I am a big believer in proper torque. I also look it up and don't rely on my memory to get it right.
     
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  7. Jaguar36

    Jaguar36 Formula Junior

    Nov 8, 2010
    837
    Cherry Hill, NJ
    Per ASME B107.300 torque wrenches are accurate to +/- 4% from 20% to 100% of their rated range. They are required to hold calibration for 20,000 cycles, however most manufactures recommend less than that, from 5-10k cycles. Most places do a yearly calibration on them.
     
  8. f355spider

    f355spider F1 World Champ
    Owner Rossa Subscribed

    May 29, 2001
    17,934
    USA
    The director for Costco automotive was on a local BMW forum many years ago in the Seattle area and stated each Costco location has a calibration machine and they check and log each of the multiple wrenches they have at each store on a monthly basis. Anything out of spec is sent out for repair. He offered all the local BMW club members a free check once and I took him up on it. Just a check, no calibration or repairs. We just had to tell him which store we were going to, and he would call ahead and approve it. Both of my Utica wrenches were spot on...my buddy had two brand new Craftsman...both were out of tolerance...he was pissed. ;)
     
  9. Ferrari Tech

    Ferrari Tech Formula 3

    Mar 5, 2010
    1,126
    Georgia
    Full Name:
    Wade Williams
    My Snap On dealer has a torque wrench checker on his truck. I have checked mine before and had no issues.
     
  10. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    12,661
    San Carlos, CA
    Full Name:
    Mitchell Le
    I calibrate my dozen torque wrenches every year at the end of the year.

    Gearwrenh 1/4 inch for small stuff up to 200 inch lbs
    Snap on, Precision Instruments, and Gearwrench 3/8 for things up to 100 ft lbs. I leave the Snap on at 50 Nm, the PI one at 25 Nm, and the Gearwrench is adjustable to whatever needed
    Two Snap on 1/2 torque wrenches, one set for 80 lbs, and one adjusts to whatever needed up to 250 ft lbs
    One electronic Gearwrench that is used strictly for torque angle, rarely needed.
    One 3/4 inch up to 600 ft lbs for the really heavy stuff.

    The other Craftsman torque wrenches are tossed into the trunk of several cars for roadside emergency wheel swap duties.
     
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