TR erratic running - electrical? | FerrariChat

TR erratic running - electrical?

Discussion in '308/328' started by carguy, Nov 3, 2004.

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  1. carguy

    carguy F1 Rookie

    Oct 30, 2002
    3,424
    Alabama (was Mich.)
    Full Name:
    Jeff
    I have read in the past where some TRs will be running great, and then "out of the blue" start running rough or erratic. And when the car is shut off and restarted, everything is fine again. Well my TR is now doing this occasionally. I am going to check and clean all the electrical contacts I can. I recall there being some product made by loctite that "enhances" electrical contacts....does anyone know what this stuff is called? Any other advice on this would be greatly appreciated. Thank you....
     
  2. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,776
    30°30'40" N 97°35'41" W (Texas)
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    Steve Magnusson
    I think you're recalling "Stabilant 22" (a contact coating material that goes conductive only in the presence of an electric field).

    Do a search here and at the old site on "contact enhancer" to get several threads (which is how it's described by NAPA sources IIRC).

    Does the problem occur during cold-running or warm-running or both?
     
  3. robje1355

    robje1355 Karting

    Jun 2, 2004
    61
    Netherlands
    Full Name:
    Robert Ercevic
    WD 40 will do the same at half the price.
     
  4. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    Brian Crall
    WD 40 is not the same.
     
  5. carguy

    carguy F1 Rookie

    Oct 30, 2002
    3,424
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    Jeff
    Thanks Steve....the problem seems to occur when warm mostly. I will check past threads for "contact enhancer". How would this stuff be used? Would I carefully apply a small dab to...say the pins in the fuel ECU connections....and reseat the connector?
     
  6. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    I use aerosol contact cleaner first, dry and then apply a small amount of the enhancer with whatever means make sense for the connection you are working with. Often Q tips are used.
    On the TR problem connectors are on the right side of the engine compartment just aft of the injection ECU's. There are 2 round connectors going to a box above the wheel. Those 2 conectors have plastic lock rings that are easily damaged and don't hold the connections securely. You will need to find a way to secure them if that is the case. Also there are 2 connectors under the coolant tank on the left side that should be cleaned as well. Not knowing the exact symptoms of your problem you might as well go after a few others just to cover the bases. On the right cyl head where the intake manifold bolts down there are 2 black wires that if corroded will cause O2 sensor malfunction. The main elec plugs at the inj ECUs are easy to get to and occasionally the throttle sw on the right throttle housing gets dirty and becomes problematic. Clean and reinstall all of those and see where you are.
     
  7. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
    26,776
    30°30'40" N 97°35'41" W (Texas)
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    Steve Magnusson
    In addition to Brian's good list, I'd check/reseat/treat the 4 white horizontal connectors at the bottom of the fusepanel too just on GPs.

    If you really mean rough, irregular warm-running (and not 1 bank dead) then I'd 1st check that the injection systems' ground network is truly staying at ground. This is related to the the problem that Brian mentioned about those two black ground wires on the intake manifold studs getting corroded -- that can certainly be one cause, but there are a whole bunch of inaccessible ground "connections" inside the wiring harness that can go bad -- BTDTGTTS. If the injection system ground floats up a bit then (when warm) the injection system will run rich trying to force the average O2 sensor output to be +0.5V above the (now slightly-raised) "ground". Ideally, you'd like to measure the injection system ground network directly at pin 2 (IIRC) of the injection ECUs (when in operation), but this can be difficult without the dedicated Bosch interconnection test box like HenryK recently acquired. Parts of the injection system ground network are also accessible for measurement (relative to the true battery/chassis ground) inside the triangular black box on some of the relay terminals (relay A and D). If you do a search on "black triangular box TR" at the old site, you'll get some past threads like this:

    http://www.ferrarichat.com/discus/messages/256120/227910.html

    with more description (see Step 4. in my 12 April 2003 post) -- but check/freshen/reseat the connectors before even considering resorting to this.
     
  8. bazzis

    bazzis Karting

    Nov 5, 2003
    217
    Sarratt, Herts
    I had a very similar problem with my 512TR, turned out to be relay contacts,I removed all relays,sprayed electrical contact cleaner everywhere!!, car now works fine............
     
  9. carguy

    carguy F1 Rookie

    Oct 30, 2002
    3,424
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    Jeff
    Wow that is great information, thank you Rifledriver and Steve. The enhancer stuff is made in Canada and they have their own website. I will tediously go through all the connectors and connections I can.

    Steve: yes...the car is usually warm, and will just start running erratically. I do feel it slightly while cruising if my brain is sharp, but usually detect it when coming to a stop and the car is at idle. The idle speed will vary from about 1,000 up to 1,500rpms, jumping all around in that range, not smooth swinging up and down, but "hit and miss". My engine is very clean since I did all that work on it a couple of years ago. But I will not take anything for granted and clean everything again. I would like to also get new O2 sensors just to be sure.

    The two plastic Lock-Ring connectors under the right fender area...the large one on my car is damaged. Is there an alternative way to secure these connectors?

    Lastly....THANK YOU AGAIN for all your help guys. I'll keep you posted.
     
  10. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
    26,776
    30°30'40" N 97°35'41" W (Texas)
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    Steve Magnusson
    IIRC those round (C12 and C13) connectors are AMP brand CPC connectors (that you can get thru tycoelectronics). I believe you could buy a new connector and then transfer just the locking ring to your existing connector (if that's the broken part). I think I've got the AMP part numbers somewhere so will post them later (although if someone's got them available now please post them).
     
  11. carguy

    carguy F1 Rookie

    Oct 30, 2002
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    Steve...can just the locking ring be removed? That is what is broken on mine. But if I remember it doesn't come off unless it's broken...he he. I'll look closer tonight. Thank You.
     
  12. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    Your post #9 reminded me of something. The 2 temp sensors (temp sens and thermotime sw) located on top/ front of motor have wires that bend at bad angles and I have found the one to the temp sw to partially break and cause the symptom you describe. With motor running bend, shake, and move them around to see if you can replicate the problem.

    The O2's work so slow on that car I would be surprised if they could cause the problem you describe.

    If you find that AMP # I could put it to good use.
     
  13. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,776
    30°30'40" N 97°35'41" W (Texas)
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    Steve Magnusson
    I think it is a case of disassembly being rather difficult (without breaking the flimsy locking ring), but initial assembly I believe is no problem -- just a snap fit.

    http://catalog.tycoelectronics.com/TE/bin/TE.Connect?C=1&PN=206837&M=CONTAINS&LG=1&I=13&button.x=43&button.y=16
    (Click on the part number 206837-3, click on "View Customer Drawing(s)", then click the little binocular icon for the format you want -- should get you the drawing shown below in better resolution.)

    (large) C12 connector (harness side) = AMP 206837-3

    The -3 version (fine straight knurl ring) in the drawing is the stock TR part, but Scott Grossman -- who original dug up this stuff -- confirmed that the ring from the -1 version he bought worked OK (if you can only find the -1 version).

    (small) C13 connector (harness side) = AMP 182645-1

    The drawings for both C12 and C13 indicate that the AMP PN is shown on the main body part itself (in little teeny characters) so do check/confirm that too. Good hunting!
     
  14. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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  15. carguy

    carguy F1 Rookie

    Oct 30, 2002
    3,424
    Alabama (was Mich.)
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    Jeff
    I went and cleaned all of the electrical connections in the engine bay, with the exceptions of the connections at the fuel distributors. I drove the TR all weekend and the problem occured twice. Again...just off/restart and things are fine. Is there a way to physically brush or scrape the connections? I simply used contact cleaner. I will be purchasing that "contact enhancer" Satilant 22 as soon as I can. I'll keep poking around and keep you posted.
     

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