A quick, cheap and permanent fix for broken 355 seat potentiometers | FerrariChat

A quick, cheap and permanent fix for broken 355 seat potentiometers

Discussion in '348/355' started by AFASTA1, Apr 7, 2010.

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  1. AFASTA1

    AFASTA1 Rookie

    Jun 4, 2008
    37
    Montclair NJ
    Full Name:
    Jeff
    #1 AFASTA1, Apr 7, 2010
    Last edited by a moderator: Sep 7, 2017
    After the dealer quoted me $1700 to replace the seat potentiometers (and he couldn’t guarantee that would fix the problem), I decided to bite the bullet and pull the passenger’s seat out myself. I read all the threads I could find and quickly concluded I had 2 options: pay $300-$500 for each new pot or try to rebuild myself. I came across some threads that had very clever and elegant rebuilds of the original clutch mechanism so I decided to give it a try. After mangling the broken fragile inner parts into a nearly unrecognizable pile of plastic shards, I decided I had nothing left to lose so I epoxied the remnants of the white cup to the black ball (I didn’t think to take photos but the attached photo illustrates the parts I’m referring to).

    Then I put the assembly back together and rotated the inner gear until I got the following OHM readings on my tester:

    Yellow to Brown = 0.51 KOHM
    Yellow to Pink = 4.40 KOHM
    Brown to Pink = 4.63 KOHM

    THESE ARE THE OHM READINGS WHEN THE SEAT IS IN THE FULL FORWARD POSITION.

    BEFORE I put the whole potentiometer assembly back onto the splined shaft and re -assembled all components, I made sure that the seat was in the FULL FORWARD position on the seat rails.

    Then I put the seat back in the car, connected the 2 wire harnesses, bolted in the seat, disconnected the battery for a 20 second reset, and then tried it out. The convertible top worked flawlessly throughout the entire cycle up and down more than ten times. It still works flawlessly.

    I think the reason this repair works is because it matches the seat potentiometer OHM readings with the correlating seat position. If you don’t adjust to those OHM readings or you don’t install with the seat in the FULL FORWARD position on the seat rails, I'm pretty sure it will break the gear mechanism on the seat pot as the seat travels to the full forward or full reverse positions. I guess the original design of the pot with the clutch mechanism was so that you could throw it on in any position and then adjust it with an SD computer.

    Cost of Repair: $2.99 for epoxy
    Telling my Ferrari dealer I fixed it for $2.99: priceless
    Image Unavailable, Please Login
     
    Teffers likes this.
  2. James-NZ

    James-NZ F1 Veteran

    Jun 26, 2007
    5,822
    Hamilton, NewZealand
    Full Name:
    James
    Very very trick, great work and thanks for sharing the info.
     
  3. James-NZ

    James-NZ F1 Veteran

    Jun 26, 2007
    5,822
    Hamilton, NewZealand
    Full Name:
    James
    Would this mean that one could wire in resistors = to these values and that would trick the control unit into thinking the seat was in the fully forward position therefore removing the need for the seat potentiometer?
     
  4. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    13,533
    San Carlos, CA
    Full Name:
    Mitchell Le
    are you saying that the gears are so destroyed that the black ball is no longer rotating and that the 3 resistance values are now fixed at 500 ohms, 4.4Kohms, and 4.6Kohms, and they would remain that way whatever the position of the seat is?

    Second question is... how do you tell which seat has the bad potentiometer?
     
  5. X11OUD

    X11OUD Formula Junior

    Mar 22, 2008
    729
    Manchester, England
    Full Name:
    Neil
    At the moment I have removed the potentiometer from the rail and plugged it back into the wiring but left it so it hangs out from the bellow the front of the seat, i then set it to the required impedance for the seat forward position using a small screw driver and now my roof works fine, i just have to flip the seat back forward to clear the roof as it moves.

    This of course was a temporary fix, i have just obtained a new pot and will fit it this weekend if i get time.
     
  6. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    13,533
    San Carlos, CA
    Full Name:
    Mitchell Le
    I got it now. As for me, I would just leave it off forever. How do you figure which seat was bad?
     
  7. X11OUD

    X11OUD Formula Junior

    Mar 22, 2008
    729
    Manchester, England
    Full Name:
    Neil
    That was the easy bit, I became good mates with my local ferrari technician 12years ago !!!
    Drove in, stuck it on the SD2 and checked, unfortunately i think that is the only way to check :)
     
  8. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    13,533
    San Carlos, CA
    Full Name:
    Mitchell Le

    My reverse engineering hat tells me if I adjust the seat all the way up, and pull the connector to measure the resistance between the color wires, and if they are not close to the 500, 4200, 4500 ohms numbers above, then that one is bad ...

    Would that do it, you think? Afterall, the SD computer would just measure the resistance values via an ADC and come to the same conclusion, no ?
     
  9. X11OUD

    X11OUD Formula Junior

    Mar 22, 2008
    729
    Manchester, England
    Full Name:
    Neil
    That would do the trick, the benefit of the SD2 is that you can actually move the seats from the computer screen and watch the values change, or not change in the case of my passenger seat.

    Good luck in getting it sorted
     
  10. AFASTA1

    AFASTA1 Rookie

    Jun 4, 2008
    37
    Montclair NJ
    Full Name:
    Jeff
    i'm no electronics expert but that would seem reasonable. after all, the potentiometer is really just a position sensor that converts a mechanical signal into an electric current and sends that to the ECU. i don't think it would matter how you get the "right" current signal to the ECU.
     
  11. AFASTA1

    AFASTA1 Rookie

    Jun 4, 2008
    37
    Montclair NJ
    Full Name:
    Jeff
     
  12. LotusS4

    LotusS4 Karting
    Rossa Subscribed

    Feb 7, 2009
    76
    Long Island, NY
    Full Name:
    John
    Just wanted to thank AfastA1 for this post! Just did the same procedure and it cost me ZERO! (well, I already had a $2 tube of super glue that worked perfect).

    Only thing I saw that you need to pay attention to is to make sure the black gear is put on perfectly straight so when it dries there is no unneeded stress on the gears that mesh with it.

    and as some of you may have found out, the Potentiometer can only turn so far, so using your meter, set it for the full aft position then put the Potentiometer back in the car when the seat is also in the full aft position. This way there is no chance or pushing the pot past its limits.

    Thanks again

    John
     
  13. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    13,533
    San Carlos, CA
    Full Name:
    Mitchell Le
    small update

    The 96 spider I have, the color of the wires were:

    Red, Yellow, Black. I figure out that these are equivalent to: Pink, Yellow, Brown.
     
  14. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    13,533
    San Carlos, CA
    Full Name:
    Mitchell Le
    I fixed my seats !!!! Removed both seats, removed the potentiometers, turned them until the values are 600 ohms, zip tied them to the motor without putting them back on the shafts, put the seats back, and ... the top works ...

    Zero dollars! Permanent fix!
     
  15. tashier

    tashier Formula Junior

    Sep 8, 2008
    573
    Oregon
    Full Name:
    Sean
    So does this mean your pots are fixed permanently at 600ohms? Or do they still work and the seats move automatically when you put the top down?
     
  16. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    13,533
    San Carlos, CA
    Full Name:
    Mitchell Le
    I removed the pots and fixed them at 600 ohms. The pots are zip tied to the motors so that they are no longer turned by the motor actions. Therefore, when the top ECU checks, it thinks that the seats are already at the front most location and activates the top pumps. It is now up to me to make sure that the seats are at a non-interfering location.

    I hate computers that think they are smarter than the people who designed them.
     
  17. TheOnlyest

    TheOnlyest Formula 3

    Sep 25, 2007
    1,686
    Las Vegas Nevada, US
    Full Name:
    Steve
    I have a couple good pots available from a '97 355 spider that I dont need, if anyone here wants or needs them, i'll sell em cheap!! PM me and make an offer!
     
  18. AFASTA1

    AFASTA1 Rookie

    Jun 4, 2008
    37
    Montclair NJ
    Full Name:
    Jeff
    And if anybody has broken pots they want to get rid of, please PM me
     
  19. mwhitesell

    mwhitesell Formula 3

    Sep 17, 2006
    1,083
    Atlanta
    Full Name:
    Mark
    This is great work guys. I love this site. I've never had this problem, but I might at some point.

    Taking away another crazy priced fix on the 355 will eventually get people to quit complaining about how they had a friends cousins buddy who once had a 355 and it cost him a bundle to keep running....

    :)
     
  20. tashier

    tashier Formula Junior

    Sep 8, 2008
    573
    Oregon
    Full Name:
    Sean
    Jeff,

    Are your pots fixed at 600ohms or do they still work? My problem is that manually moving the seats to put the top up and down is a bit of a PITA. I'd rather they moved automatically.
     
  21. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    13,533
    San Carlos, CA
    Full Name:
    Mitchell Le
    I find that the seats only have to be a few inches from the rear most position in order to not interfere. I am short legged so that is where the seats are anyway.I actually prefer that the seats do not get moved during the top operation because it means my passenger and I don't have to sit with our faces in the dashboard when the top is moving.

    I actually prefer a manual top ... but that is a different story.
     
  22. AFASTA1

    AFASTA1 Rookie

    Jun 4, 2008
    37
    Montclair NJ
    Full Name:
    Jeff
    My pots are functionally the same as new. They send a variable electric current to the ECU that corresponds to the seat position. When I hit the center console switch, the windows drop, both seats move fully forward, the top goes up (or down depending on which way you push the switch) and then both seats go back to their original positions. Same as the day it left the factory.
     
  23. tashier

    tashier Formula Junior

    Sep 8, 2008
    573
    Oregon
    Full Name:
    Sean
    Right on. I'll have to do this.
     
  24. tashier

    tashier Formula Junior

    Sep 8, 2008
    573
    Oregon
    Full Name:
    Sean
    LOL, like a trash compactor isn't it...
     
  25. tashier

    tashier Formula Junior

    Sep 8, 2008
    573
    Oregon
    Full Name:
    Sean
    Digging up an old post...

    I'm looking to do this now, finally. Seems some discrepancy on whether to do this full forward or full back with pot minimum or maximum. Either way work?
     

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